Hrishikesh Lathi
Rochester Hills,MI
Summary
Dedicated Master’s in Industrial Engineering professional with proven experience in Quality management systems, Continuous Improvement, Design & optimization, Eager to leverage skills in an impactful organization that prioritizes innovation, engineering excellence, and continuous improvement.
Overview
5
5
years of professional experience
Work History
Quality Engineer
Axiom Engineered System
09.2023 - Current
- Leading a quality & integrated team to launch new products and validate processes, Collaborating on the transfer of new parts through APQP process and preparing PPAP, IMDS for new and existing parts.
- Resolving internal and external quality issues by collaborating with a cross-functional team in root cause analysis and implementing corrective actions through 8D problem-solving. (Contributing to a 15 % improvement in product quality).
- Managing the quality system, Leading internal & external quality audits (IATF 16949, ISO 9001), and maintaining LPA and product audits.
- Incorporating OEMs' quality requirements into plastic injection molding specifications & PFMEA for process/design validation with suppliers, enhancing compliance and quality metrics.
- Creating PDCA and Pareto analysis to reduce monthly scrap by tracking internal and external cost of quality (Reduced scrap rate by 4%).
- Interacting with the customer on overall quality strategy, Conducting GD&T checks, evaluating fixture design & CMM dimensional layout.
- Developing, updating, and maintaining Control plans, PFMEAs, process flow diagrams, and other quality/manufacturing documentation.
- Designing, implementing, and maintaining a robust quality system that integrates manufacturing guidelines, SPC, Cp/Cpk, Gage R&R, and data analysis techniques (hypothesis, control charts, normal distribution).
- Supervising QC inspectors, ensuring production quality, continually evaluating parts and processes, resulting in 6% production efficiency.
- Supporting Safe launch processes, collaborating internally to meet product requirements from APQP, Tracking KPIs to improve daily operational performance and OEE (Achieved 95% OEE and reduced cost variance by 2%).
Quality Intern
Premier International
06.2023 - 08.2023
- Implemented statistical tools (CP/CPK, DOE, SPC) and methodologies like Poka-yoke, 4M analysis, & Gage R &R to reduce process variability, achieved a 5 % increase in output, and enhanced product quality.
- Collaborated and administered to prepare and submit all necessary documentation for PPAP and APQP including IMDS, PFMEA, CP, MSA, dimensional data, and SPC per the AIAG guidelines.
- Analyzed potential failure modes and process weaknesses, investigated non-conformance and issues with suppliers and customers, implemented permanent corrective action resulting in a 17% reduction in non-conformance, and proposed long-term preventive measures.
- Directed internal and external quality system events including IATF 16949 audits and performed Q1, LPA, and process audits.
- Managed 8D problem-solving resolution process for internal and external quality issues responsible for production program, Overseeing quality aspects of RMA and DMR.
- Established and maintained quality standards and guidelines for products (TS 16949 & ISO9001), Collaborated with suppliers and customers to improve performance, Tracked results including NCs, CAs, and LPAs through monthly customer quality reviews.
Engineering Intern
Geislinger Corporation
02.2023 - 05.2023
- Conducted internal quality audits, and processing audits to prevent non-conformities related to the quality system
- Developed standard inspection method, control plan and updated work instructions of the process to enhance quality standards.
- Performed regression analysis, Gage R&R, DOE, and Cp/Cpk study, analyzed the data variability, and improved accuracy in the measurement by 4%, Implemented appropriate quality controls, and process testing to ensure the process integrity.
- Collaborated with APQP and PPAP activities for both internal and external suppliers including CP, DFMEA, SPC, and MSA.
- Provided operating sheets based on Gage R&R studies and quality documentation, prioritized part improvements, addressing crucial attributes first to improve overall quality. (Improved product quality by 20%).
Project Intern
Goshen Die Cutting Inc
08.2022 - 12.2022
- Ensured quality and compliance by adhering to all procedures, work instructions, and forms within Quality Management Systems (QMS)
- Developed inspection criteria bridging customer requirements and manufacturing processes, including identification of key characteristics, sampling plans, and required gauging, resulting in substantial 9% improvement in productivity and efficiency.
- Proactively resolved customer quality issues by analyzing data from plant processes and implemented root cause corrective analysis.
- Utilize data-driven problem-solving methods to improve performance on quality metrics such as DPPM’s, scrap, and customer satisfaction.
Quality Engineer
Mahindra & Mahindra Automotive Ltd
01.2020 - 07.2021
- Led a team in optimizing APQP process from initial design stage through PPAP submission approval for both internal and external suppliers, addressing APQP issues, and providing customer feedback.
- Performed troubleshooting activities and quality audits, Gemba walks to improve zero-defect production & safety in manufacturing facilities.
- Achieved 7% lead time reduction in Mahindra Thar trim line assembly through lean manufacturing tools including Total productive maintenance (8 Pillars), and Kaizen, optimized throughput, and minimizing WIP.
- Implemented 8D problem-solving documents to establish efficient way for customer problem resolution.
- Developed and executed corrective action plans, Control plans, process mapping, and documentation in line with ISO Quality standards.
- Applied PDCA and Total quality management, including 7S to ensure compliance with quality standards (IATF 16949, ISO9000).
- Updated the operator’s work instructions, FMEAs, & control plans, Led cross-functional team to solve customer quality issues.
Quality Intern
Ezenith Moto
01.2019 - 06.2019
- Contributed to the Quality Management group, devising cost-effective solutions, and resolving production issues
- Enhanced quality experiments in collaboration with production & cross-functional teams, applying the cost of quality, Top-down Bottom-up
- Utilized statistical control analysis to identify and reduce product variation
- Improvement is made by identifying and eliminating waste throughout the manufacturing value stream processes
- Collaborated with product engineers and program managers to develop and monitor dimensional plans, GD&T of measurement points, and datum schemes for the new launch program
- PROJECTS
- Optimization of nutrient balance & cost-effective meal planning through linear programming.
Education
MS - Industrial, and Entrepreneurial Engineering
Western Michigan University
Kalamazoo, MI, USA12.2023
BE - Mechanical Engineering
Savitribai Phule Pune University
Nashik, MH, India07.2021
Skills
- Microsoft Office (Excel, PowerPoint, Word), Pro model
- Coding (basics): JavaScript, Python, VBA (Visual Basic for Application)
- Design and modeling software: SolidWorks Proficient, AutoCAD, Fusion 360, Ansys (3D Modelling and simulation), UG-NX, Hyper mesh
- Lean Manufacturing: 4M analysis, TPM, line balancing, takt time, 5S, Quality control& assurance, JIT, TPM, Kanban
- Core Competencies: FEMA, APQP, Poka-yoke, SPC, Kanban, Kaizen, 5-S, ANOVA, Cost reduction, Linear Programming, Process flow chart, SPC Control Charts, Root Cause Analysis, DMAIC, 5 WHY, Quality audits, ISO 9001, IATF 16949, Quality Testing, Product Development, Value Stream Mapping, CMM, Data analysis, Cp/Cpk, SAP ERP, PPAP, Communication, Presentation
- Courses/Certification: Six Sigma Green Belt, IMDS, Minitab, ASQ-CQE, Catia V5, GD&T, SolidWorks, AutoCAD, Formula SAE
Accomplishments
- Director of Operations: IEOM Society International (Western Michigan University), MI, USA
- Played a key role in organizing seminars, industry visits, and workshops to enhance engagement and networking among Industrial leaders and operations management, especially emerging in countries
- Facilitated communication and collaboration between students and industrial leaders as Director of operations, contributing to the development of valuable networks
- Managed responsibilities related to operations, contributing to the positive impact and reputation of IEOM society at WMU.
Timeline
Quality Engineer
Axiom Engineered System
09.2023 - Current
Quality Intern
Premier International
06.2023 - 08.2023
Engineering Intern
Geislinger Corporation
02.2023 - 05.2023
Project Intern
Goshen Die Cutting Inc
08.2022 - 12.2022
Quality Engineer
Mahindra & Mahindra Automotive Ltd
01.2020 - 07.2021
Quality Intern
Ezenith Moto
01.2019 - 06.2019
MS - Industrial, and Entrepreneurial Engineering
Western Michigan University
BE - Mechanical Engineering
Savitribai Phule Pune University
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