Summary
Overview
Work History
Education
Skills
Interests
Timeline
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SANJAY BADIGER

SANJAY BADIGER

Dearborn,MI

Summary

Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals. To seek and maintain full-time position that offers professional challenges utilizing interpersonal skills, excellent time management, and problem-solving skills.

Overview

5
5
years of professional experience

Work History

Team Member

Picasso Restaurant Group
06.2023 - 05.2024
  • Managed inventory, ensuring smooth operations and enhancing customer satisfaction
  • Streamlined scheduling and time management processes, effectively balancing labor needs with operational demands.

01.2024 - 04.2024
  • Suggested Poka-Yoke, achieving a 100% reduction in defects and significantly improving production efficiency in the assembly line
  • Applied Lean principles and automated sensors to boost product quality, streamline processes, and cut costs
  • Analysing Spindle Manufacturing Interruption and Supply Chain Optimization

09.2023 - 12.2023
  • Led a team in analyzing spindle manufacturing errors, applying Lean methodologies and the PDCA cycle to enhance efficiency and reduce supply chain disruptions
  • Integrated automation and sensor technology to improve assembly precision and mitigate future risks
  • Evaluating Risk and Reliability: An FMEA Study of Cylinder Head Production

06.2023 - 08.2023
  • Performed FMEA for cylinder head manufacturing, reducing defect rates by 15% through targeted corrective actions
  • Directed FMEA project for cylinder head production, improving product quality and operational efficiency through effective risk assessment.

Manufacturing Engineer

Addere Creations
09.2019 - 09.2021
  • Spearheaded 3D design initiatives using SolidWorks, Catia V5, and Fusion 360, creating detailed engineering drawings, layouts, and drafts to ensure manufacturability, functionality, and adherence to design specifications
  • Developed and documented SLA and 3D printing processes, implementing standards and guidelines that improved product quality by 12%, reduced lead times, and optimized costs
  • Troubleshot and resolved process engineering issues, leading to a 20% decrease in downtime and ensuring seamless operations for production and parts suppliers
  • Implemented process improvements that enhanced tooling and equipment efficiency, resulting in a 25% increase in production throughput and a 10% reduction in cycle time
  • Collaborated with Product Development to generate facility & tooling costs, improve quality, and reduce labor requirements.

Quality Engineer Intern, Unpaid

Invo Engineering Works
01.2019 - 06.2019
  • Led 8D meetings, updated fast response tracking sheet, problem solving document, work instructions, process control plan, PFMEA, layered audits, read across/lessons learned, etc
  • For metal formed/forged and machined parts
  • Supported cross-functional team in APQP activities, contributed to build accurate process flow, control plan and
  • PFMEA, compiled the PPAP packages for development projects, performed gage R&R and capability studies
  • Led weekly process flow, control plan & PFMEA on-station audit, which resulted in 100% precise data collection
  • Prepared SOP, daily inspection plans, and standard checklists and inspected machined parts, castings, sheet metal, raw materials, and bulk materials
  • Scheduled, tracked, and completed layered process audits (LPA), revamped the LPA process to gain process control, updated and developed standard operating procedures, work instructions, and visual standards
  • Prepared the audit which resulted score of 94% and IATF16949 audit on the shop floor which led to zero shop floor findings
  • Enhancing Assembly Line Efficiency through Poka-Yoke Implementation

Education

Master of Science - Industrial & Manufacturing Systems Engineering

University of Michigan
Dearborn, MI

Bachelor of Engineering - Mechanical Engineering

Visvesvaraya Technological University

Skills

  • TECHNICAL SKILLS:
  • 5 Why, 8D problem solving, 7QC tools, PDCA, value stream mapping, lean methodology, kaizen, 5S, six sigma
  • PFEMA, MSA, SPC, PPAP, APQP, Process audit, supplier audit, GD & T, NDT, ISO 9001-2015
  • Tools- MS Office suite, Excel, SolidWorks, AutoCAD, Fusion 360, Minitab, ANSYS Workbench, AutoDesk Recap
  • SAP HANA, ERP Systems (SAP R/3), Python Programming, Jira by Atlassian

Interests

AWARDS & CERTIFICATIONS , Quick Portable Cloth Drying Machine” published in IJERT, volume. 8, Issue. 6, Jun’19. Page No: 129 – 131. ESRSA Publications. Master Diploma in Product Design and Analysis (SolidWorks, CATIA, Ansys, GD&T), ID-M180278501.

Timeline

01.2024 - 04.2024

09.2023 - 12.2023

Team Member

Picasso Restaurant Group
06.2023 - 05.2024

06.2023 - 08.2023

Manufacturing Engineer

Addere Creations
09.2019 - 09.2021

Quality Engineer Intern, Unpaid

Invo Engineering Works
01.2019 - 06.2019

Master of Science - Industrial & Manufacturing Systems Engineering

University of Michigan

Bachelor of Engineering - Mechanical Engineering

Visvesvaraya Technological University

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SANJAY BADIGER