Aaron Alcala
Pueblo,CO
Summary
Dynamic Production Manager with a proven track record at Pewag Traction Chain Inc, excelling in operations management and continuous improvements. Enhanced productivity through effective resource allocation and team development. Committed to quality and safety, fostering a culture of excellence while implementing preventive maintenance and optimizing production planning.
Overview
27
27
years of professional experience
Work History
Production Manager
Pewag Traction Chain Inc
10.2013 - 09.2025
- Oversaw daily production operations, optimizing workflow and resource allocation.
- Implemented process improvements, enhancing efficiency and reducing waste.
- Led cross-functional teams to achieve production targets and maintain quality standards.
- Developed training programs, mentoring staff on best practices and safety protocols.
- Analyzed production data to identify trends and drive strategic decision-making.
- Coordinated with supply chain management to ensure timely material availability for production runs.
- Established key performance indicators, monitoring progress towards operational goals.
- Collaborated with engineering teams on new product development initiatives, streamlining manufacturing processes.
- Resolved issues quickly to maintain productivity goals.
- Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction ISO 9001.
- Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Collaborated with cross-functional teams to ensure timely delivery of high-quality products according to customer requirements.
- Reviewed work for quality and compliance with company standards and design specifications.
- Sourced materials to keep up with production goals and meet customer demands.
- Delivered direct feedback to senior management regarding project visibility and status.
- Reviewed maintenance and repair problems to determine appropriate action for resolution.
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Determined suitable crew requirements, scheduled employees, and worked with human resources to meet changing production schedules.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Conducted root cause analysis on production issues, devising corrective actions to prevent recurrence.
- Coordinated with sales and marketing departments to align production schedules with demand forecasts, maximizing both efficiency and customer satisfaction.
- Mentored junior staff members on best practices in production management, cultivating a skilled workforce capable of tackling complex challenges headon.
- Negotiated with suppliers for better pricing and terms, reducing overall procurement costs without sacrificing quality.
- Studied department operations to assist with development of new or improved methods of tooling and production processes.
- Implemented preventive maintenance programs for equipment, extending their lifespan and minimizing downtime due to malfunctions.
- Streamlined communication between departments, improving project coordination and on-time delivery rates.
- Enhanced employee satisfaction and retention by developing supportive and inclusive work environment.
- Achieved significant energy savings by implementing sustainable production practices and technologies.
- Developed training programs for production staff, enhancing skill levels and efficiency.
- Implemented safety protocols that drastically reduced workplace accidents and ensured compliance with regulations ISO 45001.
- Established preventive maintenance schedule for production equipment, minimizing unplanned downtime.
- Reduced material waste, leading to cost savings, by optimizing production planning and inventory management.
- Enhanced product quality by implementing rigorous quality control checks at every production stage.
- Coordinated with sales and marketing to align production schedules with market demands, optimizing inventory levels.
- Created and oversaw production schedules and adjusted as needed to meet deadlines.
- Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
- Evaluated employee performance and provided feedback and training as needed.
- Coordinated with other departments to align production with customer requirements.
- Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
- Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
- Collaborated with technical and administrative teams to develop and implement successful corrective plans.
- Trained in and implemented emergency response procedures to protect team members and property.
- Adhering to standard ISO 14001 It provided continually improvement to the environmental performance by measuring and minimizing their environmental footprint, complying with relevant legal requirements, and achieved environmental objectives.
Quality Control Inspector
Kurt Manufacturing
01.2002 - 09.2013
- Conducted thorough inspections of products to ensure compliance with quality standards.
- Identified defects and non-conformities, implementing corrective actions to enhance product reliability.
- Collaborated with production teams to develop and refine quality control processes and protocols.
- Trained new inspectors on inspection techniques and quality assurance best practices.
- Developed and maintained comprehensive documentation of inspection results for regulatory compliance audits.
- Communicated with production team members about quality issues.
- Inspected quality of products, taking note of functionality, appearance and other specifications.
- Inspected incoming and outgoing materials for accuracy and quality.
- Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
- Performed visual inspections and non-destructive tests where appropriate.
- Maintained compliance with industry regulations through meticulous record-keeping and documentation of inspection results.
- Collaborated with production staff to establish and meet quality standards
- Completed precise measurements using special tools.
- Participated in team meetings to discuss progress and results, providing ideas and suggestions for improvement.
- Identified and documented quality discrepancies for management to develop resolutions.
- Reduced product rejection rates by collaborating with production teams to address quality issues proactively.
- Ensured the accuracy of measurement tools and equipment by performing regular calibration checks and maintenance.
- Actively participated in regular audits to verify compliance with industry regulations and company policies, ensuring continued certification and enhanced credibility within the market.
- Investigated customer complaints related to product quality, working closely with manufacturing teams to resolve concerns swiftly.
- Enhanced production efficiency by implementing standardized inspection processes and procedures.
- Trained and mentored junior inspection staff and interns to apply best practices and comply with quality control guidelines and regulations.
- Played an integral role in achieving company-wide safety goals by diligently enforcing proper handling practices during all stages of the inspection process.
- Performed root cause analysis to identify and resolve defects, improving quality standards.
- Streamlined the inspection process, resulting in quicker identification of defects and faster corrective actions.
- Developed and maintained comprehensive quality documentation, facilitating easier compliance with regulatory standards.
- Reduced return rates with proactive quality control measures and detailed product inspections prior to shipment.
- Reduced waste by implementing stricter quality control measures during manufacturing process.
- Conducted regular training sessions for new hires on quality control standards and procedures, ensuring team proficiency.
- Enhanced product quality by conducting detailed inspections of incoming materials, ensuring alignment with company standards.
- Identified and addressed non-conformities in products to uphold quality standards and maintain customer satisfaction.
- Updated quality control records and reports.
- Increased customer trust by ensuring all product batches met stringent quality criteria before release.
- Monitored product quality at all stages of production process.
- Recorded inspection and test results on data sheets.
- Trained other workers in inspection and testing procedures.
- Sampled products to verify compliance with standards
- Operated and maintained testing equipment.
Concrete Finisher
Byerly and Cosyleon
03.1999 - 11.2002
- Finished concrete surfaces to specified standards, ensuring durability and aesthetic quality.
- Operated power tools and equipment for concrete mixing and finishing tasks efficiently.
- Collaborated with team members to coordinate workflow and optimize project timelines.
- Trained junior finishers on proper techniques for mixing, pouring, and finishing concrete.
- Evaluated project requirements to allocate resources effectively, minimizing downtime during operations.
- Set wood and other forming materials to prepare for concrete pours.
- Installed rebar and molded expansion joints and edges for concrete projects.
- Demolished and repaired old concrete surfaces.
- Mixed, spread, and patched concrete to specifications.
- Maintained clean, safe worksite for team safety and to help keep projects on-track.
- Shoveled materials such as dirt, gravel, and asphalt.
- Created specific finishes on poured concrete.
- Enhanced overall job site safety by ensuring proper usage of tools and equipment during concrete finishing processes.
- Assisted crew members with positioning trucks and moved discharge chute to guide concrete into forms.
- Measured precise amounts of concrete and verified levelness to improve quality of finished product.
- Operated equipment such as forklifts safely to efficiently complete site work.
- Demonstrated versatility by successfully completing various types of concrete projects, including residential, commercial, and industrial applications.
- Minimized downtime during projects by properly maintaining tools, equipment, and machinery essential for efficient execution of tasks related to concrete finishing.
- Reduced material wastage through effective use of leveling, screeding, and concrete smoothing techniques.
- Adapted quickly to changing job site requirements or unforeseen challenges without compromising quality or exceeding deadlines in completing assigned tasks related to concrete finishing.
- Wore correct clothing and protective equipment for jobs.
- Ensured timely completion of projects by effectively managing time and resources for various concrete finishing tasks.
- Supported overall project success through expert knowledge of curing times, weather conditions, and other variables affecting final results in the concrete finishing process.
- Upheld company reputation for excellence in the field through consistent delivery of high-quality finished surfaces that met or exceeded client expectations.
- Completed physically demanding tasks such as lifting up to 50 pounds to move job materials.
- Contributed to a positive work environment by maintaining open communication with team members and supervisors on project progress.
- Achieved aesthetically pleasing results on decorative finishes using stamping or staining techniques tailored to individual client preferences.
- Maintained safe work environments, adhering strictly to safety protocols and using personal protective equipment.
- Improved durability and appearance of structures with application of sealants and waterproofing compounds.
- Set concrete forms, ensuring alignments and depths for optimal structural integrity.
- Reduced project downtime by maintaining and cleaning tools and equipment, ensuring readiness for each task.
- Assisted in estimating, measuring, and marking out work areas before concrete pours, facilitating accurate project planning.
- Increased project efficiency by preparing base for concrete pouring, including compacting soil and laying out wire mesh.
- Achieved smooth finishes by operating power vibrator to compact concrete.
- Prepared and placed concrete to create sidewalks, driveways, or patios.
- Troweled and finished concrete to create textured or decorative surfaces.
- Cut, chipped, or sawed concrete to create desired shapes.
- Applied contraction, construction, or isolation joints in appropriate areas and situations.
Education
Associate of Science - Civil Engineering
Pueblo Community College
Pueblo, COSkills
- Production planning
- Operations management
- Production scheduling
- Continuous improvements
- Team development
- Dedication to product quality
- Safety management
- Materials management
- Technical specifications
- Purchasing
- Preventive maintenance oversight
- Performance monitoring
- Production oversight
- Staff management
Timeline
Production Manager
Pewag Traction Chain Inc
10.2013 - 09.2025
Quality Control Inspector
Kurt Manufacturing
01.2002 - 09.2013
Concrete Finisher
Byerly and Cosyleon
03.1999 - 11.2002
Associate of Science - Civil Engineering
Pueblo Community College