Aaron Chauncey
Attleboro,MA
Summary
Forward-thinking Process Engineer with more than 28 years of experience in process design and establishing manufacturing routines. Known for great time management, effective multitasking and detail-oriented planning.
Overview
20
20
years of professional experience
1
1
Certification
Work History
Manufacturing Engineer
Dynisco
08.2024 - Current
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
- Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
- Reduced production downtime through proactive maintenance scheduling and timely equipment repairs.
- Increased capacity utilization by identifying bottlenecks within the production process and implementing targeted improvements.
- Identified problems and specific resolutions to fix defective, damaged, or malfunctioning parts, assemblies, equipment and systems.
- Played an active role in the development of new manufacturing facilities, providing input on equipment selection, layout design, and capacity planning.
- Managed capital projects from concept through completion, ensuring timely delivery and adherence to budget constraints.
- Provided engineering support during new product launches, coordinating efforts between design, production, and quality control teams.
- Led Kaizen events focused on continuous improvement within various areas of the manufacturing environment.
- Coordinated selection of manufacturing methods, fabrication, and operation of product designs.
- Coordinated with vendors and suppliers to ensure raw material quality, securing inputs necessary for premium product output.
- Engaged in continuous improvement efforts, regularly reviewing and refining processes for greater efficiency and effectiveness.
Process Engineer, Project Manager
Precision Fabricators, LTD
10.2022 - 08.2024
- Process engineering, tracking and expediting jobs to move through shop quickly, resulting in faster lead times.
- Reviewed processes, identifying areas requiring improvement. Cut rework by 25%
- Provided technical assistance to production team when issues arose. Blueprints hitting floor are now more accurate.
- Lean manufacturing activities, implement Kaizen events to help organize shop, implement lean technology to increase shop productivity 15%
- On boarding of ERP software M1 to create travelers for shop floor. Operators can now long into correct ops to track efficiency.
- Implemented inspection reporting and tracking of rework error for loss prevention. Shop can now see where rework loss occurs.
- Programming of CNC lathe and milling machines using Camworks cad/cam program.
- Design fixturing to inspect parts and mistake proof production.
- Editing of drawings and creation of fixturing in Solidworks program
- Realized 30% reduction of tooling spend by sorting and organizing all consumable tools and applying bar codes to all items
- Use micro-hite height gage to inspect parts for operators and fabricators.
Process Engineer,CNC Programmer
Artisan Industries CNC
05.2021 - 10.2022
- MasterCam programming implementing high speed machining and cutting edge tooling, reducing cycle times by 40-50%
- Lean manufacturing activities, kaizen events, visual workplace, 5S. Decreased set up times by 10%
- Create post processors with technical support from MasterCam. Established protocol for creating CNC programs.
- Program CNC vertical milling machines, lathes, vertical lathes and horizontal milling machines. Established use of high efficiency machining in shop.
Application Engineer, Process Engineer
Double E Company
11.2018 - 05.2021
- Review processes, identifying areas requiring improvement. Cut lead times 10%
- Implement lean manufacturing processes. Overall organization improved.
- Implement 5S technology to improve productivity in shop 20%
- Work with vendors to establish vendor managed inventory systems, reducing tool spend 25%
- Document workflow and create standard work procedures. All employees know order of operations and general instructions.
- MasterCam programming implementing high speed machining and cutting edge tooling, realizing shorter run times up to 30%
- Create post processors with technical support from MasterCam.
- Establish lockout tagout documents.
- Responsible for upgrading filament winding, induction heat treat and nickel plate departments. Realizing gains in productivity and loss prevention.
CNC Programmer, Process Engineer
Ferguson Perforating
10.2008 - 11.2018
- High level Macro variable program development, reduce setup time 50%.
- Implement 5S technology to clean and organize shop to improve productivity 20%
- Process engineer, senior programmer for Cincinnati CL940 fiber optic laser
- Programmer of LVD turret press
- Autocad draftsman for all press room layouts to hit the manufacturing floor
- Involved in all aspects of production throughout the plant
CNC Programmer, Process Engineer
Extrusion Technology
06.2007 - 10.2008
- CNC programmer and process engineer utilizing Edgecam programming package. Increased production and capacity for shop.
- Onboarding Onsrud wood routing machine to convert into aluminum milling machine. Established work cell area.
- Programming of probes through manual parametric programming incorporated with use of Edgecam software. Increased productivity 10%
- Order special tooling, establish dry machining strategies .
- Utilize parametric CNC programming. Multi pallet jobs programmed easily and efficiently using macro variables.
CNC Programmer
American Production Machine
02.2005 - 06.2007
- CNC programming. Parts made accurately and efficiently.
- Performed machine tool set up. Reduced set up time by 10%
- Performed TIG welding. Complex parts fabricated to print.
- Assist Quality Control Inspector. Parts process to print.
- Translated work orders and blueprints into machining parameters and plans.
Education
Associate of Arts - Applied Manufacturing Processes Manufacturing
Community College of Rhode Island
Warwick05.2000
Skills
- Process Development
- Lean Manufacturing
- CNC Programming
- Tooling Implementation
- Fixture design
- Project Management Process
- Inspection Procedures
- Creative Solutions
- Solidworks
- Mastercam
Certification
- Mastercam
- Camworks
- Cincinnati laser program software
Accomplishments
Father of 3 adult children. Married 26 years. 5th degree black belt in kenpo karate. Active member of my community. volunteer for charitable work.
Timeline
Manufacturing Engineer
Dynisco
08.2024 - Current
Process Engineer, Project Manager
Precision Fabricators, LTD
10.2022 - 08.2024
Process Engineer,CNC Programmer
Artisan Industries CNC
05.2021 - 10.2022
Application Engineer, Process Engineer
Double E Company
11.2018 - 05.2021
CNC Programmer, Process Engineer
Ferguson Perforating
10.2008 - 11.2018
CNC Programmer, Process Engineer
Extrusion Technology
06.2007 - 10.2008
CNC Programmer
American Production Machine
02.2005 - 06.2007
Associate of Arts - Applied Manufacturing Processes Manufacturing
Community College of Rhode Island
Similar Profiles
Katiria DecastroKatiria Decastro
Internal Medicine Care Coordinator at Women's Gastrointestinal Health / Primary CareInternal Medicine Care Coordinator at Women's Gastrointestinal Health / Primary Care
Isabella MarquesIsabella Marques
Student Nurse Extern at Encompass Health Rehabilitation HospitalStudent Nurse Extern at Encompass Health Rehabilitation Hospital
Jaime MirandaJaime Miranda
Maintenance Manager at ENGIE / MATEPMaintenance Manager at ENGIE / MATEP