Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Timeline
Generic

Aaron Chauncey

Attleboro,MA

Summary

Forward-thinking Process Engineer with more than 28 years of experience in process design and establishing manufacturing routines. Known for great time management, effective multitasking and detail-oriented planning.

Overview

20
20
years of professional experience
1
1
Certification

Work History

Manufacturing Engineer

Dynisco
08.2024 - Current
  • Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
  • Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
  • Reduced production downtime through proactive maintenance scheduling and timely equipment repairs.
  • Increased capacity utilization by identifying bottlenecks within the production process and implementing targeted improvements.
  • Identified problems and specific resolutions to fix defective, damaged, or malfunctioning parts, assemblies, equipment and systems.
  • Played an active role in the development of new manufacturing facilities, providing input on equipment selection, layout design, and capacity planning.
  • Managed capital projects from concept through completion, ensuring timely delivery and adherence to budget constraints.
  • Provided engineering support during new product launches, coordinating efforts between design, production, and quality control teams.
  • Led Kaizen events focused on continuous improvement within various areas of the manufacturing environment.
  • Coordinated selection of manufacturing methods, fabrication, and operation of product designs.
  • Coordinated with vendors and suppliers to ensure raw material quality, securing inputs necessary for premium product output.
  • Engaged in continuous improvement efforts, regularly reviewing and refining processes for greater efficiency and effectiveness.

Process Engineer, Project Manager

Precision Fabricators, LTD
10.2022 - 08.2024
  • Process engineering, tracking and expediting jobs to move through shop quickly, resulting in faster lead times.
  • Reviewed processes, identifying areas requiring improvement. Cut rework by 25%
  • Provided technical assistance to production team when issues arose. Blueprints hitting floor are now more accurate.
  • Lean manufacturing activities, implement Kaizen events to help organize shop, implement lean technology to increase shop productivity 15%
  • On boarding of ERP software M1 to create travelers for shop floor. Operators can now long into correct ops to track efficiency.
  • Implemented inspection reporting and tracking of rework error for loss prevention. Shop can now see where rework loss occurs.
  • Programming of CNC lathe and milling machines using Camworks cad/cam program.
  • Design fixturing to inspect parts and mistake proof production.
  • Editing of drawings and creation of fixturing in Solidworks program
  • Realized 30% reduction of tooling spend by sorting and organizing all consumable tools and applying bar codes to all items
  • Use micro-hite height gage to inspect parts for operators and fabricators.

Process Engineer,CNC Programmer

Artisan Industries CNC
05.2021 - 10.2022
  • MasterCam programming implementing high speed machining and cutting edge tooling, reducing cycle times by 40-50%
  • Lean manufacturing activities, kaizen events, visual workplace, 5S. Decreased set up times by 10%
  • Create post processors with technical support from MasterCam. Established protocol for creating CNC programs.
  • Program CNC vertical milling machines, lathes, vertical lathes and horizontal milling machines. Established use of high efficiency machining in shop.

Application Engineer, Process Engineer

Double E Company
11.2018 - 05.2021
  • Review processes, identifying areas requiring improvement. Cut lead times 10%
  • Implement lean manufacturing processes. Overall organization improved.
  • Implement 5S technology to improve productivity in shop 20%
  • Work with vendors to establish vendor managed inventory systems, reducing tool spend 25%
  • Document workflow and create standard work procedures. All employees know order of operations and general instructions.
  • MasterCam programming implementing high speed machining and cutting edge tooling, realizing shorter run times up to 30%
  • Create post processors with technical support from MasterCam.
  • Establish lockout tagout documents.
  • Responsible for upgrading filament winding, induction heat treat and nickel plate departments. Realizing gains in productivity and loss prevention.

CNC Programmer, Process Engineer

Ferguson Perforating
10.2008 - 11.2018
  • High level Macro variable program development, reduce setup time 50%.
  • Implement 5S technology to clean and organize shop to improve productivity 20%
  • Process engineer, senior programmer for Cincinnati CL940 fiber optic laser
  • Programmer of LVD turret press
  • Autocad draftsman for all press room layouts to hit the manufacturing floor
  • Involved in all aspects of production throughout the plant


CNC Programmer, Process Engineer

Extrusion Technology
06.2007 - 10.2008
  • CNC programmer and process engineer utilizing Edgecam programming package. Increased production and capacity for shop.
  • Onboarding Onsrud wood routing machine to convert into aluminum milling machine. Established work cell area.
  • Programming of probes through manual parametric programming incorporated with use of Edgecam software. Increased productivity 10%
  • Order special tooling, establish dry machining strategies .
  • Utilize parametric CNC programming. Multi pallet jobs programmed easily and efficiently using macro variables.

CNC Programmer

American Production Machine
02.2005 - 06.2007
  • CNC programming. Parts made accurately and efficiently.
  • Performed machine tool set up. Reduced set up time by 10%
  • Performed TIG welding. Complex parts fabricated to print.
  • Assist Quality Control Inspector. Parts process to print.
  • Translated work orders and blueprints into machining parameters and plans.

Education

Associate of Arts - Applied Manufacturing Processes Manufacturing

Community College of Rhode Island
Warwick
05.2000

Skills

  • Process Development
  • Lean Manufacturing
  • CNC Programming
  • Tooling Implementation
  • Fixture design
  • Project Management Process
  • Inspection Procedures
  • Creative Solutions
  • Solidworks
  • Mastercam

Certification

  • Mastercam
  • Camworks
  • Cincinnati laser program software

Accomplishments

    Father of 3 adult children. Married 26 years. 5th degree black belt in kenpo karate. Active member of my community. volunteer for charitable work.

Timeline

Manufacturing Engineer

Dynisco
08.2024 - Current

Process Engineer, Project Manager

Precision Fabricators, LTD
10.2022 - 08.2024

Process Engineer,CNC Programmer

Artisan Industries CNC
05.2021 - 10.2022

Application Engineer, Process Engineer

Double E Company
11.2018 - 05.2021

CNC Programmer, Process Engineer

Ferguson Perforating
10.2008 - 11.2018

CNC Programmer, Process Engineer

Extrusion Technology
06.2007 - 10.2008

CNC Programmer

American Production Machine
02.2005 - 06.2007

Associate of Arts - Applied Manufacturing Processes Manufacturing

Community College of Rhode Island

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Aaron Chauncey