Aaron DiGirolamo
Aptos,CA
Summary
Well-rounded, mechanical technician/product development test technician. Scope of experience includes Working in thermal R&D lab building prototype refrigeration systems to engineering spec by combining prototype parts with hand fabricated plumbing and custom electrical harnesses, mounting heat exchangers in airflow chambers and installing instrumentation for the collection of data. Custom hand fabrication and use of CAD for automated production of parts. Ability to conceive, design and build a variety of novel creations for use in a product test environment. Building and maintaining Electric prototype vehicles. Vehicle test technician with Aero and climatic wind tunnel experience. Proving grounds and public roads testing experience. Great communication skills with customers and colleagues.
Overview
20
20
years of professional experience
Work History
Product Development Test Technician
Apple
Santa Clara, CA
08.2021 - Current
- Installed, configured, tested, debugged and maintained hardware components in accordance with engineering specifications.
- Collaborated with engineering teams in order to develop strategies for improving existing processes related to testing activities.
- Prepared and set test articles, fixtures and components to accurately conduct testing procedure.
- Repaired malfunctions, reassembled items and performed final tests.
- Positioned components, parts or materials for testing.
- Utilized computer-aided design software programs such as Siemens NX-CAD.
- Design and build components for use in testing of prototype builds.
Prototype Technician/Vehicle Test Technician
Lucid motors
Newark, CA
08.2020 - 08.2021
- Build complete prototype vehicles from body in white
- Maintain and refine prototype vehicles
- Collaborate with Engineering to perfect design function on mechanical systems of vehicle
- Assist design studio with show car builds
- Perform vehicle prep for testing, Instrumentation of vehicle systems, Body fitment for Aero
- Support vehicle testing activities at proving grounds test facilities and public roads testing
- Coordinate with vehicle test team for test trip preparedness and vehicle readiness
- Driving prototype vehicles to assess user experience and execute vehicle test plan.
Thermal Test Technician
Byton
Santa Clara, CA
01.2019 - 01.2020
- Thermal R&D development of heating and cooling systems for vehicle performance and passenger comfort to include serviceability of systems
- Interface with team of Thermal Design Release Engineers and Functional Test Engineers to provide technical feedback regarding test results
- Assist in the development of design verification and validation activities, including development and fabrication of testing fixtures
- Data acquisition instrumentation of test vehicles, rigs and apparatuses
- Utilize Intrepid V-spy software to operate controls and monitor data on test buck
- Operate, modify and repair thermal test fixture (test buck)
- Wiring and electronic fabrication to enable component functionality
- Conducting tests in the lab to verify and validate thermal management system hardware functionality and reliability
- Documentation of technical information throughout duration of testing
- Supports test sample monitoring and lab organization
- Assists with continuous improvement projects and lab equipment expansion as required.
Product Development
Apple
Cupertino, CA
11.2017 - 02.2019
- Responsible for building, assembling and installing parts and components as per project needs
- Built prototypes using blueprints, SOPs and GD&T
- Designed and fabricated mounting systems to accommodate data acquisition test instruments for test bucks
- Worked closely with engineering to practically apply ideas for power and control racks and plumbing processed cooling water for various test fixtures
- Documents critical processes
- Design and fabrication of test bucks, panel and fixtures
- Wiring and electronic fabrication.
Assistant Manager and Lead Technician
Campbell Motor Center
Campbell, CA
01.2007 - 01.2017
- Responsible for assisting owner with all managerial aspects of daily operations to include directing technicians, problem solving various issues related to auto repair and service writing
- Lead technician on all electrical systems to include repairs and rewires; technical engine repair and rebuilds
- Performs diagnostics repair and maintenance on wide variety of cars and trucks; domestic, Japanese and European
- Diagnostics of all vehicle systems to include troubleshooting difficult problems
- Use of MIG welder to fabricate and repair exhaust systems and various auto components, such as sheet metal and bracketry.
Technician
Almaden Chevron
San Jose, CA
01.2004 - 01.2007
- Fill-in manager on as-needed basis
- Performed classic car and hot rod rebuilds and maintenance; such as installing a 502cid into a 67 Chevelle with a gear vendor overdrive and full Hotchkis suspension
- Standard repair of all vehicle systems; including Powertrain, Suspension, Chassis, Interior, Doors, Windows, HVAC, Exhaust Emission controls
- Responsible for general automotive service and repair.
Education
Toyota Proving Grounds (TAPG)
Middle Class Drivers Training
01.2020
TUV SUV Academy
High Voltage Safety Training
01.2019
Industrial Design
Academy of Art University, San Francisco
01.2007
Mercedes Benz Factory specific training
01.2000
Automotive Technology
De Anza College, Cupertino CA
01.1996
General Education
West Valley College, Saratoga CA
01.1994
Skills
- Electrical Troubleshooting
- Hardware Installation
- Functional Testing
- Test Equipment Operation
- Dimensional Measurement
- Equipment Operation
- Excellent Communication
- Adaptability
- Professional Demeanor
- Critical Thinking
- Problem-Solving Abilities
- Component Fabrication
Timeline
Product Development Test Technician
Apple
08.2021 - Current
Prototype Technician/Vehicle Test Technician
Lucid motors
08.2020 - 08.2021
Thermal Test Technician
Byton
01.2019 - 01.2020
Product Development
Apple
11.2017 - 02.2019
Assistant Manager and Lead Technician
Campbell Motor Center
01.2007 - 01.2017
Technician
Almaden Chevron
01.2004 - 01.2007
Toyota Proving Grounds (TAPG)
Middle Class Drivers Training
TUV SUV Academy
High Voltage Safety Training
Industrial Design
Academy of Art University, San Francisco
Mercedes Benz Factory specific training
Automotive Technology
De Anza College, Cupertino CA
General Education
West Valley College, Saratoga CA