Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Aaron J. Mikusa

Sidney,OH

Summary

Over 15 years in skilled trades

Overview

1
1
year of professional experience
1
1
Certification

Work History

Engineering Technical Tooling Manager

Auria Solutions (USA)
  • Managed all customer owned tooling including but not limited to, tooling storage and production schedules
  • Maintain an effective CMMS with large focus on downtime and machine specific PM schedules
  • Use root cause analysis to countermeasure scrap and quality defects
  • Daily focus on machine downtime management, cost reduction, equipment processes, and manufacturing efficiency
  • Manage project implementation, schedules, budgets, and allocate resources to ensure completion and achieve targets
  • When necessary, executed machining and handworking of tooling to mitigate downtime and resolve quality issues

Tool and Die Supervisor (Cutter Grind Department)

Ingersoll-Rand
  • Managed job scheduling and execution of work orders to satisfy customer and production needs
  • Handwork machining to rebuild and create custom tooling for specialized fluid power machinery
  • Utilizing extensive knowledge in GD&T and working in climate-controlled clean rooms

Tool and Die Maker/Millwright (Aluminum Die Cast Department)

Honda of America, Inc.
  • Support equipment/ die downtime, including machine recovery
  • Executed die repairs and PM’s including welding, machining, handworking, coatings, and metrology
  • Developing equipment and die improvement projects both short and long term
  • Training of other die repair technicians, including machining, handworking, die coating, welding, and electrical
  • Executed machine checks, preventative maintenance, troubleshooting, and reporting
  • Work closely with Engineering to implement equipment upgrades and improvements
  • Perform all phases of die troubleshooting on electrical, mechanical, hydraulic, and pneumatic systems

Lead Tool Maker

American Pan, Bundy Baking Systems
  • Manage scheduling and material obtainment on 2nd shift for die rebuilds and new tooling
  • Build and make prototypes for testing and model changes
  • Execution of reporting and filing blueprints with revisions
  • Work closely with Engineering to develop tooling for mass production
  • CNC programming, including G&M code and Conversational

Maintenance Manager

MMC
05.2024 - Current
  • Supervised employee performance, preventive maintenance, and safety.
  • Optimized spare parts inventory management by identifying critical items and setting appropriate stock levels based on usage patterns.
  • Improved equipment reliability by implementing a preventive maintenance program and managing repair schedules.
  • Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
  • Increased overall equipment efficiency by conducting thorough assessments of machinery conditions and implementing necessary improvements.
  • Trained maintenance technicians to apply proper techniques and best practices and comply with safety protocols.
  • Negotiated contracts with vendors for cost-effective procurement of parts and services, maintaining strong working relationships.
  • Planned scheduled maintenance outages as part of preventive maintenance program.

Education

Engineering Technology Program - Mechanical Engineering

Edison Community College

Skills

  • Trained first responder
  • In process of completing Project Management Certification and Autodesk Fusion 360 certification

Certification

  • Journeyman Toolmaker
  • Six Sigma - White Belt
  • 10 Hour OSHA
  • Certifications completed through Honda of America:
  • GD&T, Advanced Blueprint Reading, Drafting and Design, CAM, CAD, CAE
  • Welding (MIG, TIG, ARC), Machine Tools, Fluid Power Analytics
  • Fundamental Die Design and Concepts (development, electrical, finishing, maintenance)
  • Analytical Troubleshooting & Problem Solving (Kepner-Tregoe)
  • Machine repair fundamentals, Advanced blueprint reading
  • Heavy crane instructor, Forklift certified

Timeline

Maintenance Manager

MMC
05.2024 - Current

Engineering Technical Tooling Manager

Auria Solutions (USA)

Tool and Die Supervisor (Cutter Grind Department)

Ingersoll-Rand

Tool and Die Maker/Millwright (Aluminum Die Cast Department)

Honda of America, Inc.

Lead Tool Maker

American Pan, Bundy Baking Systems

Engineering Technology Program - Mechanical Engineering

Edison Community College
Aaron J. Mikusa