Solidworks
Aaron Vail
Product Development Engineer
Grand Rapids,MI
Summary
Formally educated Product Development Engineer with 7-year background designing products and systems for industrial automation. Polished in building digital models of concepts, building and testing prototypes, and selecting appropriate materials for manufacturing. Proficient in various CAD software's. Certified Solidworks professional. Focused and results-oriented professional possessing strong communication and motivational skills.
Overview
12
12
years of professional experience
2
2
Certifications
Work History
Product Development Engineer
Tarpstop LLC
9 2019 - Current
- Designed and developed innovative tarping systems, including automated covering solutions for construction and agricultural industries.
- Utilized SolidWorks for 3D modeling, engineering design, and detailed technical drawings.
- Conducted Finite Element Analysis (FEA) simulations to validate design integrity and optimize product performance.
- Developed and tested prototypes, iterating designs based on performance data and customer feedback.
- Led cross-functional teams to ensure design feasibility, manufacturability, and alignment with customer specifications.
- Managed end-to-end project timelines for custom tarping systems, from concept through production.
- Collaborated closely with customers to identify specific needs and translate them into effective product solutions.
- Improved existing product designs to enhance durability, efficiency, and ease of use.
- Streamlined manufacturing processes by coordinating with production teams to maintain project timelines and quality standards.
- Created and executed comprehensive product testing scenarios, meticulously documenting results to drive continuous improvement.
Applications/Project Engineer, Mechanical Designer
Intelligent Machine Solutions
10.2017 - Current
- Collaborated with customers in aerospace, defense, and manufacturing sectors to evaluate project scope and define system requirements.
- Interpreted customer blueprints and layouts to determine precise specifications for custom and standard automation solutions.
- Developed clear project objectives by reviewing proposals, plans, and conferring with management to ensure alignment with business goals.
- Utilized SolidWorks for mechanical design, creating detailed 3D models and engineering drawings while adhering to industry best practices.
- Conducted Finite Element Analysis (FEA) simulations to validate design performance and ensure structural integrity under operational conditions.
- Produced comprehensive engineering prints and facilitated the transition to manufacturing by coordinating with purchasing after project approval.
- Engineered and implemented custom automation solutions, enhancing the company’s standard product line to meet unique customer needs.
- Supported the team’s overall success by contributing to cross-functional efforts, ensuring that projects met both technical and business objectives.
- Provided technical expertise in the design and development of automated systems, optimizing solutions for efficiency and reliability.
- Maintained a strong focus on innovation, continuously improving design methodologies and product offerings to stay ahead in the competitive automation industry.
Account Specialist
Fastenal
05.2015 - 10.2017
- Managed and grew key accounts within the major food manufacturing industry, specifically Hearthside Foods, by understanding customer needs and providing tailored solutions.
- Prospected, qualified, and generated sales among established trade partners, consistently meeting or exceeding sales targets.
- Responded promptly to customer inquiries regarding product information, lead times, and technical specifications, ensuring clear and effective communication.
- Maintained comprehensive knowledge of all parts and services offered by Fastenal, actively participating in training and educational opportunities to stay updated on industry trends.
- Collaborated closely with the sales team and management to identify potential sales opportunities, monitor product movement, and manage inventory levels.
- Analyzed customer sales history to recommend related and new items, effectively explaining technical features and benefits to drive additional sales.
- Worked with cross-functional teams to ensure the highest levels of customer satisfaction, addressing concerns and resolving issues promptly.
- Utilized company POS software to assist in the sale of industrial supplies, ensuring accurate order processing and efficient transaction handling.
- Developed and maintained strong relationships with customers by providing exceptional service and support, fostering long-term business partnerships.
- Reported on project status and account developments to management, contributing to strategic planning and decision-making processes.
Inventory & Continuous Improvement Technician
Amphenol Borisch Technologies
02.2013 - 04.2015
- Collaborated with cross-functional teams to drive process improvements and cost reductions, focusing on enhancing operational efficiency within the aerospace and defense manufacturing sectors.
- Utilized Lean Manufacturing principles to identify and eliminate waste, optimizing workflows and reducing production bottlenecks.
- Developed custom reports using data visualization tools, enabling stakeholders to quickly identify trends, monitor key performance indicators, and make data-driven decisions.
- Analyzed inventory data to streamline material flow, reducing handling time and improving overall throughput capacity in production processes.
- Implemented strategic layout planning to enhance material handling efficiency, contributing to increased production output and reduced lead times.
- Led continuous improvement initiatives, applying Six Sigma methodologies to improve process quality and consistency.
- Coordinated with production teams to ensure accurate inventory levels, minimizing stock discrepancies and supporting just-in-time manufacturing practices.
- Facilitated root cause analysis and problem-solving sessions to address production challenges, resulting in improved product quality and reduced downtime.
- Supported the company's commitment to quality and reliability by driving initiatives that enhanced manufacturing processes and met rigorous industry standards.
Education
Bachelor of Science - Product Design Engineering
Ferris State University
Grand Rapids 08.2024 - 08.2024
Mechanical Design A.A.A.S -
Grand Rapids Community College
Grand Rapids, MI 08.2016 - 2019.05
Skills
Mechanical Engineering
Product Development Engineering
Prototype Development
Solidworks CAD Software
Certification
04/01/18, Certified SolidWorks Professional (CSWP)
Personal Information
Driven and detail-oriented professional with a passion for engineering and problem-solving, I bring a unique blend of creativity, technical expertise, and a commitment to continuous improvement. With a strong foundation in product design and development, I thrive in roles that challenge me to innovate and optimize processes, always striving to exceed expectations.
As someone who values collaboration and communication, I enjoy working with diverse teams to bring ideas to life and deliver solutions that make a real impact. My experience spans multiple industries, including aerospace, defense, and manufacturing, where I have honed my skills in design, analysis, and project management.
As an individual with a deep appreciation for precision and quality, I take pride in my ability to contribute to projects that are both technically sound and aligned with customer needs. My personal drive for excellence is matched by my dedication to lifelong learning and my commitment to professional growth.
Software
Interests
Machine & Instrument Restoration
Audio Engineering
Community Service
Timeline
Bachelor of Science - Product Design Engineering
Ferris State University
08.2024 - 08.2024
Applications/Project Engineer, Mechanical Designer
Intelligent Machine Solutions
10.2017 - Current
Mechanical Design A.A.A.S -
Grand Rapids Community College
08.2016 - 2019.05
Account Specialist
Fastenal
05.2015 - 10.2017
Inventory & Continuous Improvement Technician
Amphenol Borisch Technologies
02.2013 - 04.2015
Product Development Engineer
Tarpstop LLC
9 2019 - Current
Similar Profiles
Warren KlattWarren Klatt
Shipping at TarpstopShipping at Tarpstop
Ida BeachyIda Beachy
Office Manager/Head Bookkeeper at Sunnybrook Excavating LLC, RHL Logistics LLC, Denny's Trucking LLCOffice Manager/Head Bookkeeper at Sunnybrook Excavating LLC, RHL Logistics LLC, Denny's Trucking LLC
Kimberlie PriserKimberlie Priser
Senior Loan Processor at Acrisure Mortgage, LLC Fka FBC Mortgage, LLCSenior Loan Processor at Acrisure Mortgage, LLC Fka FBC Mortgage, LLC
Samuel GreerSamuel Greer
Tent Installer at B-N-T Tents Inc.Tent Installer at B-N-T Tents Inc.
Clarissa DawsonClarissa Dawson
CVOR Surgical Technologist at Spectrum Health Hospital Meijer Heart CenterCVOR Surgical Technologist at Spectrum Health Hospital Meijer Heart Center