Ankur Bansal
Hyderabad,Andhra Pradesh
Summary
Accomplished professional with more than 7 years diverse experience in materials management, project management, inventory control, vendor management, production and strategic planning.
Overview
5
5
years of professional experience
1
1
Language
Work History
ENGINEER/PRODUCTION
BHARAT HEAVY ELECTRICALS LIMITED
11.2011 - 04.2013
- Looking after the production of Industrial Valves (i.e.
- Gate Valves, Globe Valves and Flap Valves in the size range of 2" to 24"), Wall Blower, Fuel Pipe Coupling and Girder Pin Connection.
- Carried out the planning of the work need to be done for the whole month in line with the production targets.
- Allocation of work to the respective supervisors as per the work plan.
- Costing of various manufacturing component and to run the cost in SAP system.
- Extension of all the material masters in SAP.
- Supervision of day to day production targets with specified qualities standard and troubleshooting.
- Utilization of Manpower to get Maximum Production.
- To reducing rejection and maintain quality of Product as per quality parameter.
- I have strong commitment level towards Quality Manufacturing using strong system & shop floor practices like 5's, Kaizen, TPM, Poka-Yoke, Kanban.
- Active participation in total productive maintenance Facilitator in QC activities.
- To lead & motivate a team of supervisors and workmen in production shop.
- Active participation in Production Planning and Control and applying it on shop floor to optimize the 4M.
- Generation & analysis of the Daily Work Management Data & its recording as per QS 9000.
- Constantly up gradation of concerned systems & procedures to ensure best quality of product.
- To implement systems & procedure by way of Work Standardization to enhance productivity.
- Implemented KAIZENs and Continuous Improvements related to cost, quality, process improvements and house keeping.
- Impart training to new workers.
- Finding solutions for Customer concerns & In-house defects by PDCA Cycle.
- To maintain and requisite all the "5 S" and "MPS" rules.
- HYDERABAD (A Govt.
- of INDIA Undertaking).
ENGINEER/SUB CONTRACTING
07.2011 - 11.2011
- Majorly looking after the Vendor Development i.e.
- machining vendors for machining of various items like castings, barstock, welding etc.
- Work closely with the Production Shop for timely deliverance of finished components to them.
- Cost analysis for machining of various items.
- Finalizing Long term contracts with the machining vendors for the purpose of cost reduction i.e.
- overheads, machining cost etc.
ENGINEER
BHARAT HEAVY ELECTRICALS LIMITED, GOINDWAL
02.2008 - 07.2011
- Making strategies for timely and cost effective procurement of material.
- Individually handled the procurement of various materials like Castings of various steel grades, Forgings of various grades, Welding Electrodes, Gases, PTA Powder, SAW Flux, Packaging Material, Fasteners, EOT Cranes, JIB Cranes, Fork lifters, Welding Rectifiers, Capital Items etc.
- Handling the task of cost effective material procurement i.e.
- by exploring more vendors & suggesting cost effective alternatives.
- Perform the task of Vendor development in accordance with the need of the company i.e.
- to choose suitable vendors with respect to financial terms, technical capabilities, machining facilities, testing equipment and review of vendor's existing client list.
- If the vendor meets all the said criteria's, developments order being placed on the vendor.
- Only after the successful completion of the development order, the vendor is included for the regular tender enquiries.
- Building and sustaining long-term partnerships with key suppliers.
- Perform the tasks of negotiating, sourcing and ensuring compliance with supplier's agreements.
- Analyze competitive product offerings in terms of features and benefits as well as price points.
- Handle responsibilities of selecting and reviewing the quotations (RFQs) of suppliers.
- Perform the tasks of purchasing direct and indirect raw materials thru various tendering procedures like open, limited and single tender.
- Perform the tasks of identifying the material requirements as per the customer orders and production plan.
- Experienced in conducting all the procurement activities thru an ERP system i.e.
- SAP, like PR, RFQ, Comparative, PO etc.
- Carrying out Internal Audits of various departments as per ISO:9001:2008.
- Process all assigned special purchase requests in a timely and accurate manner.
- Report any supplier or customer performance issues in accordance with the policies and procedure.
- Work closely with receiving and QC department to resolve any damage orders received and coordinate with the vendor to replace or credit any damage goods.
- Ensured materials and products are available for production and delivery to customers.
- Conducting Reverse Auctions to arrive at the best price, along with the time saving in the procurement circle.
- Handled all the store activities like creation of GR in the warehouse with invoice verification etc.
- Perform the task of inventory control as per ABC analysis.
- Ensured timely creation of various MIRs.
- Handled all the audits conducted by internal/external agencies as an auditee.
TILL DATE ENGINEER
- Looking after the procurement of Pipes, Pumps, Compressors and Hoists etc.
- for Captive Power Projects Packages i.e.
- up to 150MW.
- Giving End to End solution for the piping i.e.
- from Engineering to Customer Delivery.
- Handled an annual procurement of Rs.
- 50 cr (approx.) that includes castings, forgings, etc.
- Saved more than Rs.
- 1 cr thru Reverse Auction in a tender.
- Saved Rs.
- 0.85 cr thru Negotiations in a single tender.
- Saved more than Rs.
- 5 cr thru Negotiations/Reverse Auctions in a year.
- Saved more than Rs.
- 6.5 lakhs per annum by just developing another vendor for procurement of Padlocks.
- Initiative taken to use the SAP at the fullest resulting in saving of time for tendering.
- Developed 14 machining vendors in just 4 months i.e.
- from July'11 to Oct'11.
- Saved production loss of around 20-25 days by suggesting usage of WCB material in place of WCC material.
- Implemented 5S in the Production Shop Carried out the Line Balancing of Production Shop.
- Core member as an auditee for the regular audit conducted by Comptroller and Auditor General of India at Industrial Valves Plant, BHEL, Goindwal.
- Taken the initiatives to set up and start the timely production of new products like Wall Blower (including TIG Welding) and Girder Pin Connection.
Education
Course Institute/Board Year of Passing Marks in (percentage/CGPA out of 10) 10th Punjab School Education Board 2001 87.3% 12th Punjab School Education Board -
2003
B. Tech - Mechanical Engineering
National Institute of Technology
2007
Skills
ABC, benefits, competitive, contracts, Cost analysis, cost reduction i, Costing, credit, client, Delivery, English, ERP, features, financial, Hindi, Hoists, Inspection, Internal Audits, inventory control, ISO, machining, materials, PP, negotiating, Negotiations, Oct, Packaging, policies, PR, material procurement i, Procurement, Punjabi, purchasing, QUALITY, receiving, recording, SAP, Supervision, tender, TIG, troubleshooting, Vendor Management, Welding
Skills
- Tendering Procedures
- Vendor Development
- Vendor Management
- Communication
- Manpower handling
- System knowledge QS-9000, 5s, Kaizen
- QA - In house
- Inspection (Process, assembly )
- Manufacturing support
- Audit - Process, Skill Matrix
- Working on SAP for various functions like: MM, FICO, PM and PP
- E-Procurement
Accomplishments
- Current Location: Hyderabad (Andhra Pradesh).
- Current CTC: INR 12.0 Lacs (Fixed:10.50 Lacs + Variable:1.50 Lacs + Medical: No Limit).
- Notice Period: 90 Days (Buyable).
- Open for Location : YES.
Interests
STRENGTHS Good Analytical Skills, Persuasive, Self motivated, Good communication skills, result oriented with a flair for embracing changes, Energetic, Optimistic, Hard working, Team Player, Impressive & Pleasant Personality, Ready to relocate ACADEMIC ACHIEVEMENTS Participated in the Robotics Contest held at ISM, Dhanbad (2006) Won Scholarship for outstanding performance in Matriculation Examination Certified Internal Auditor for ISO:9001:2008 KEY EXTRACURRICULAR ACTIVITIES Led a 5 member team in a first aid contest conducted by St Johns Ambulance Brigade
Personal Information
Name : Ankur Bansal
*Marital Status: Married
Additional Information
- Expediting STRENGTHS Good Analytical Skills, Persuasive, Self motivated, Good communication skills, result oriented with a flair for embracing changes, Energetic, Optimistic, Hard working, Team Player, Impressive & Pleasant Personality, Ready to relocate. ACADEMIC ACHIEVEMENTS Participated in the Robotics Contest held at ISM, Dhanbad (2006) Won Scholarship for outstanding performance in Matriculation Examination. Certified Internal Auditor for ISO:9001:2008. KEY EXTRACURRICULAR ACTIVITIES Led a 5 member team in a first aid contest conducted by St. Johns Ambulance Brigade. PERSONAL INFORMATION Name : Ankur Bansal Marital Status: Married Contact No : +918332024662 Passport No : F6135777 valid upto 21-06-2016
Timeline
ENGINEER/PRODUCTION
BHARAT HEAVY ELECTRICALS LIMITED
11.2011 - 04.2013
ENGINEER/SUB CONTRACTING
07.2011 - 11.2011
ENGINEER
BHARAT HEAVY ELECTRICALS LIMITED, GOINDWAL
02.2008 - 07.2011
TILL DATE ENGINEER
Course Institute/Board Year of Passing Marks in (percentage/CGPA out of 10) 10th Punjab School Education Board 2001 87.3% 12th Punjab School Education Board -
B. Tech - Mechanical Engineering
National Institute of Technology
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