ABHIJIT GURRALA
Maryville,IL
Summary
Experienced professional in manufacturing optimization with expertise in risk management and problem-solving. Proven
ability to enhance operational efficiency through Value Stream Mapping and 5S methodologies. Skilled in SOP
development and Machine Kaizen to improve production workflows. Committed to leveraging data-driven strategies for
continuous improvement.
Overview
6
6
years of professional experience
1
1
Certification
Work History
Industrial Engineer Intern
Hella Electronics Corp
Flora, IL
05.2024 - 08.2024
- Improved production processes by implementing Machine Kaizen techniques, leading to increased efficiency.
- Conducted thorough 5S audits across various facilities, enhancing overall operational effectiveness.
- Developed Value Stream Maps to streamline processes and improve workflow efficiency.
- Created and optimized SOPs, contributing to increased productivity and consistency.
- Redesigned shopfloor layouts to facilitate efficient workflows near production lines.
Transaction Risk Investigator
Amazon
Hyderabad, Telangana
01.2022 - 12.2022
- Evaluated financial documents and economic conditions to assess business decision risks for prospective sellers
- Applied analytical skills to assist sellers in inventory management and accurate product tracking
- Supported team by strategizing processes, scheduling tasks, and training employees for operational efficiency
- Conducted macroanalysis to optimize business operations and align strategies with organizational goals
- Collaborated with stakeholders to ensure informed decision-making and effective risk assessment practices
Associate Analyst
Globallogic (Client-Apple)
Hyderabad, Telangana
10.2020 - 01.2022
- Designed and troubleshot Apple Maps layouts using MARACA tools, ensuring quality and production deployment success.
- Performed detailed quality assessments on live layouts, mitigating issues before launch into production environments.
- Created detailed reports on maintenance and improvements to boost client satisfaction metrics.
- Enhanced workflow efficiency using Value Stream Mapping and PDCA principles.
- Utilized ERP systems for shortest path mapping, leveraging Dijkstra's algorithm to optimize routing efficiency.
- Worked with teams to optimize layouts and upgrade navigation tools for better user experiences.
Research Intern
Oil and Natural Gas Corporation
06.2018 - 07.2018
- Employed GD&T for enhanced design accuracy.
- Supported Value Stream Leader in creating and enhancing layouts for Onshore Rig operations.
- Collaborated with Head of Energy to develop disruptive strategies for enhancing export capabilities effectively
- Delivered insightful feedback on oil and gas energy operations and addressed general inquiries professionally
Education
Masters - Industrial Engineering
Southern Illinois University Edwardsville
Edwardsville, Illinois12.2024
Undergraduate - Mechanical Engineering
CMR Technical Campus
Hyderabad, India05.2019
Skills
- Process Mapping
- Process Improvement
- Machine Kaizen
- Lean Manufacturing
- ERP Systems
- Analytical Skills
- Team Collaboration
- Value Stream Mapping (VSM)
- Standard Operating Procedures (SOPs)
- Shopfloor Layout Design
- Cycle Time Analysis
- Risk Management Strategies
- Financial Document Evaluation
- Inventory Control
- Business Operations Strategy
- Manufacturing Optimization
- Strategic Planning
- Quality Assurance (QA)
- Export Strategy Development
- Oil and Gas Sector Expertise
- Advanced Problem-Solving
- 2D and 3D Design Software
- SolidWorks
- Unigraphics NX
- Creo
- AutoCAD
- Problem-Solving Methods
- 5S Method
- Seven-Step Problem Solving
- Fault Tree Analysis
- Fishbone Analysis
- Root Cause Analysis (RCA)
- Value stream mapping
- Quality control
Certification
- Master Certification in Computer-Aided Tool Engineering (NSQF Level - 6), 2020, CITD - MSME (Ministry of Micro, Small, and Medium Enterprises)
- AutoCAD Certification, 2018, Mindbox
PROJECT
- Oil and Natural Gas Corporation (ONGC, ON-SHORE RIG), Research Intern- Conducted a detailed study of RIG equipment and surveyed geographical location selection for drilling processes., Visited main ONGC units, including Chintaluru RIG and workshop, to analyze operational workflows.
- Design and Development of a Semi-Automatic TIG Welding Machine- Automated weld torch movement for trails on stainless steel, mild steel, and aluminum (1.3 & 3 mm thickness)., Achieved uniform weld bead quality, demonstrating increased efficiency through process automation.
- Design and Fabrication of Plastic Injection Mold for Cloth Hanger- Modeled a rotating hanger using CREO Parametric software and conducted analysis on manufactured mold., Utilized injection molding to produce optimal outputs, ensuring precision and quality in the final product.
Workshops And Accomplishments
- Organized an International workshop on ADDITIVE MANUFACTURING.
- Served as a President for Akriti Club at the university's Student Activities Council during the year 2018-19 and also played for the college football team.
Skills Highlights
- Process Mapping/Machine Kaizen
- Value Stream Mapping (VSM)
- Standard Operating Procedures (SOPs)
- Shopfloor Layout Design
- Cycle Time Calculation
- Risk Assessment & Mitigation
- Financial Document Evaluation
- Inventory Management
- Business Operations Strategy
- Manufacturing Optimization
- Scheduling and Planning
- Quality Assurance (QA)
- Export Strategy Development
- Oil and Gas Sector Expertise
- Complex Problem-Solving
Timeline
Industrial Engineer Intern
Hella Electronics Corp
05.2024 - 08.2024
Transaction Risk Investigator
Amazon
01.2022 - 12.2022
Associate Analyst
Globallogic (Client-Apple)
10.2020 - 01.2022
Research Intern
Oil and Natural Gas Corporation
06.2018 - 07.2018
Masters - Industrial Engineering
Southern Illinois University Edwardsville
Undergraduate - Mechanical Engineering
CMR Technical Campus
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