Summary
Overview
Work History
Education
Skills
Affiliations
Accomplishments
Timeline
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Abhilekh Baruah

Abhilekh Baruah

University Park,Pennsylvania

Summary

Dedicated professional with a strong foundation in chemical and metallurgical surface treatment processes, and adept problem-solving and analytical skills, seeking a challenging role where I can leverage my expertise to drive innovation, optimize composite material applications, and provide solution-oriented contributions to enhance organizational success.

Overview

6
6
years of professional experience

Work History

Material and Process Engineer-Lead

TATA LOCKHEED MARTIN AEROSTRUCTURE LTD
07.2019 - 05.2023
  • Managed daily Production planning & developing, Optimizing, RCCA, Troubleshooting, and Quality control of Special processes such as Anodizing, Metal-To-Metal and Metal-To-Honeycomb Bonding, Heat-Treatment, Surface treatment, Electro-Plating, Composites and welding for aircraft such as Lockheed Martin C-130J & F-16, Boeing AH-64 and Airbus-C295.
  • Developed and ensured Standard Operating Procedures (SOP), Manufacturing, Instructions (MI), Control plans, Key Performance Index (KPIs), and Process control documents were maintained.
  • Audited for various suppliers as per quality standards and customer requirements to ensure 100% On-Time Delivery (OTD) with ZERO defects and ZERO non-conformance.
  • Evaluated various RFQs and RFI's to identify Technical gaps for new business development & skill development to ensure smooth On-boarding of business to the company.
  • Performed process FMEA, Identification of KPI, and Process Flow Diagram (PFD) to address critical risks associated with the production line of C-130 Metal-To-Metal Bonding & Composites, AH-64, and F-16 assembly line.
  • Configuration Management concerning changes received and liaising with the respective functions, Review of contractual document and collaboration with team to finalize process flow in line with technical requirement
  • Strategized and streamlined for Audits with review and adherence to AS9100, NADCAP, and Customer Qualification requirements.

Research Associate

Indian Institute Of Technology
12.2016 - 01.2017
  • Analyzed Biogas Methane Production by set-up using Rice straw as substrate & fresh cow dung as inoculum.
  • Experimented and concluded the result of Biogas production using Anaerobic Digestion of Rice straw by analyzing various factors such as Moisture content, Total Volatile Solids (TVS), Volatile Fatty Acids (VFA), Chemical Oxygen, Demand (COD) & pH.

Education

Master of Science - Material Science And Engineering

The Pennsylvania State University
University Park, PA
08.2024

Bachelor of Engineering - Chemical Engineering

Assam Engineering College
Assam, India
08.2018

Skills

  • Lean Manufacturing
  • MS Office
  • Strategic planning & analysis
  • Data Analytics
  • Tableau and Power Bi
  • SAP S/4 HANA
  • SAP ERP MM & PP modules
  • Advanced MS Excel
  • Kaizen & Poka-Yoke
  • Matlab
  • Six Sigma

Affiliations

  • Member of Indian Institute of Chemical Engineers. Membership Number: SM-61589.
  • Former Vice-President Membership of Wings of Fire Toastmasters International Club. Charter Number: 7998579

Accomplishments

  • Spearheaded qualifying several Indian domestic suppliers for the 74% Make in India Indigenous program initiative by Lockheed Martin for project C-130J EPIP (Empennage Parts Indianization Program) & for F-16 Fighter wings.
  • Generate an annual increase in revenue of around $8 million by increasing OEE through the implementation of TPM.
  • Won consecutive "Team of the Month" awards for successful buy-off of F-16 FAI's

Timeline

Material and Process Engineer-Lead

TATA LOCKHEED MARTIN AEROSTRUCTURE LTD
07.2019 - 05.2023

Research Associate

Indian Institute Of Technology
12.2016 - 01.2017

Master of Science - Material Science And Engineering

The Pennsylvania State University

Bachelor of Engineering - Chemical Engineering

Assam Engineering College

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Abhilekh Baruah