Ahmed El-Taleb
Fort Wayne,IN
Summary
Advanced engineering education (PhD) and over 15 years of hand-on and engineering experience in manufacturing, quality and process improvement. Dynamic Manufacturing Engineer adept at completing demanding projects within crucial timelines. Thorough, detail- and process-oriented, with strong follow-through skills. Known for analyzing situations and quickly implementing innovative resolutions. Highly-motivated employee with desire to take on new challenges. Strong worth ethic, adaptability and exceptional interpersonal skills. Adept at working effectively unsupervised and quickly mastering new skills.
Overview
35
35
years of professional experience
Work History
Manufacturing Senior Engineer II
Zimmer Biomet Medical Inc.
Warsaw , USA
2014.03 - Current
- Responsibilities include: Process Validation i.e EQ, OQPQ, VP, QP, EQSR, VSR, pFMEA and work instructions preparation, execution & documentation
- Plan and execute process upgrade of Vitamin E (VE) blended Ultra-High Molecular Weight Polyethylene (UHMWPE) compression molding Machine, Temperature mapping on platens and comparison was made using Kaye Validator
- Process Validation for Polymethylmethacrylate (PMMA) coating process of Tibial, Zimaloy Femoral and Segmental Stems with PMMA
- Analyzed complex problems and formulated creative solutions.
- Gage Repeatability & Reproducibility (R&R) Study
- Process capability and validations of Makino Horizontal Milling Machine 4 & 5 axis, Robodrill and Coordinate Measuring Machine (CMM)
- Leading and closing CAPAs for multi processes (i.e VE, Trauma, Acetabular, Tibia, Femoral and Hips).
Sr. Manufacturing Engineer
General Wire Electrical Production Co.
Bou Atni , Libya
1989.07 - 2006.03
- Responsibilities include: Fabricated high voltage copper cables insulated with XLPE, galvanized steel tapes and wires as a mechanical protection, jacketed with different polymers such as PVC and PE
- CCV Equipment: Revolutionizing Cable Production (Continuous Vulcanization extrusion machine) for XLPE high voltage power cables
- Produced up to 2400 telephone lines in one telephone cable, PE insulated, Petrol jelly used as protection, PVC jacketing
- Plant Manager managed 300 employees (engineers, technicians and quality teams)
- Oversight included production, plant maintenance, plant safety, production planning and quality testing labs
- Responsible for hiring, staffing positions, contract labor, performance evaluations
- Served as expert on all machinery in plant.
Sr. Quality Engineer
Sirte Oil Company
Brega , Libya
1989.03 - 1992.03
- Reporting process schedules, long term planning and product development cycle to upper management
- Performed quality control procedures through use of statistical techniques to identify necessary improvements and controls of power cable plants
- Process Capability Analysis Cp, Cpk, Pp, Ppk, VSM, and six sigma improvement
- Ensured safe and efficient operations of oil and gas wells, pipelines, and related equipment.
- Investigated any accidents that occurred onsite and prepared reports accordingly.
Education
PhD, Industrial and Systems Engineering -
The Ohio State University
12.2013
M.S, Industrial and Manufacturing Systems Engineering -
Garyounis University
01.2006
B.S, Industrial and Manufacturing Systems Engineering -
Garyounis University
01.1989
Skills
- Proposal Development
- Process Improvement Techniques
- Six Sigma Methodologies
- Cross-Functional Teamwork
- Statistical Process Control
- Attention to Detail
- Process Mapping
- Test Plan Development
- Lean Manufacturing Principles
- Process Improvement
- Cost Analysis
- System Design
Courses And Projects
- Manufacturing engineering, polymer processing, precision engineering
- Metal forming, machining processes and tool engineering
- Metallurgy engineering, corrosion
- Mechanical properties and deformation
- Design in Mechanical Engineering, SolidWorks design software and CAD/CAM Laboratory
- Computational Fluid Dynamics (CFD), Moldex3D software, Applications of Tribology
- Design, Analysis, and Control of Integrated Manufacturing Systems
- Statistical quality control, FMEA, quality management systems, ISO9001 Training period
- Measurement systems, design of experimental techniques, Six Sigma
- Supply Chain Management (SCM)
- Reliability, cost, engineering economic analysis and project management
- Demand Flow, Lean Manufacturing Methodologies, Root Cause Analysis
- Applied finite element method, ANSYS software
- Design of Workplace Environments / Ergonomics
- Validation / Qualification Quality Management Course from Zimmer Biomet
- Quality Tools for Root Cause Analysis Course from Zimmer Biomet
- CAPA and QSR (Quality System Regulations) Course from Zimmer Biomet
Timeline
Manufacturing Senior Engineer II
Zimmer Biomet Medical Inc.
2014.03 - Current
Sr. Manufacturing Engineer
General Wire Electrical Production Co.
1989.07 - 2006.03
Sr. Quality Engineer
Sirte Oil Company
1989.03 - 1992.03
PhD, Industrial and Systems Engineering -
The Ohio State University
M.S, Industrial and Manufacturing Systems Engineering -
Garyounis University
B.S, Industrial and Manufacturing Systems Engineering -
Garyounis University
Similar Profiles
Shell DotyShell Doty
Product Assurance Clerk at Zimmer Biomet/Highridge MedicalProduct Assurance Clerk at Zimmer Biomet/Highridge Medical
Mahamadou Wahidou N'diayeMahamadou Wahidou N'diaye
Order Management Specialist at Zimmer BiometOrder Management Specialist at Zimmer Biomet
Diana AngeloDiana Angelo
Warehouse Clerk at Zimmer BiometWarehouse Clerk at Zimmer Biomet