

Dynamic and results-oriented engineering leader with over 20 years of hands-on experience in the automotive manufacturing industry, specializing in the design, development, and global-scale production of precision motors (DC, BLDC, stepper, and ABS motors). Proven expertise in leading complex, multi-disciplinary R&D projects from concept through mass production, with a strong track record of driving innovation, process optimization, and significant cost savings in international environments.
Technical Expertise: In-depth knowledge of motor design, fixtures, tooling (especially plastic), and end-to-end manufacturing processes including injection molding, stamping, die casting, welding, gluing, screwing, winding, PCBA assembly, and functional testing.
Innovation & Optimization: Proven in leading tooling/manufacturing improvements, introducing new materials, automating processes, and applying Lean Manufacturing to achieve significant cost savings, shorter cycle times, and higher efficiency.
Project & Portfolio Management: Expert in Stage-Gate, Agile, and PMI methodologies; skilled in risk management (DFMEA/PFMEA, DOE), resource planning, and delivering complex global projects on time and within budget.
Leadership: Successfully led cross-functional and cross-cultural teams (up to 50+ members), with strong focus on coaching, talent development, and building cultures of innovation and accountability.
Problem-Solving: Proactive analytical mindset; excels at early issue detection, root-cause resolution, and escalation to ensure quality and project success.
Communication: Fluent in Mandarin and English; outstanding presentation, negotiation, and stakeholder management skills, with extensive experience in executive reporting and collaboration across Asia, Europe, and the Americas.
Led global R&D and product development for cutting-edge eBike technologies, managing a PMO overseeing 25+ cross-functional projects while driving innovation strategy, portfolio prioritization, and international market expansion aligned with business objectives.
Key Achievements:
Defined and executed overarching R&D strategies for BLDC, DC motor development, collaborating with international teams (US, Vietnam, Mexico engineering) to align projects with long-term business goals in automotive electrification and innovation. Drove portfolio prioritization and resource allocation across multi-disciplinary initiatives, ensuring seamless alignment with company innovation roadmaps for major clients including HOME DEPOT.
Established robust project management frameworks incorporating Agile, Stage-Gate, and PMI best practices, including global PCR systems, and governance structures for reviews, risk management, and decision-making. Monitored compliance with rapid prototyping, T1/T2/T3 sample approvals, and seamless R&D-to-production transitions.
Oversaw complex R&D and manufacturing portfolios exceeding 20+ concurrent projects, and 30+ line relocations/automation programs. Managed interdependencies, resolved conflicts across global sites, and delivered timely execution with budget adherence through supplier collaboration, drawing modifications, and CPK-driven optimizations.
Proactively identified risks early via DFMEA/PFMEA and developed comprehensive mitigation strategies, including contingency planning for critical projects. Resolved escalated issues impacting timelines/deliverables (e.g., quality reductions by 30%, defect rates near zero), utilizing DOE, root-cause analysis, and data-driven interventions across international transfers and high-volume ramps.
Developed and managed multi-million R&D and project budgets; forecasted resource needs based on pipeline priorities and optimized utilization across Asia, Europe, and Americas. Delivered cumulative savings >$7M through tooling optimization, automation, material eliminations (e.g., varnish $300k), and strategic outsourcing, maximizing ROI on innovation and manufacturing investments.
Implemented advanced tracking/reporting tools, process simulations, and machine concepts (unmanned BLDC lines, auto-gluing/fusing, integrated testing). Drove Lean transformations, automation reducing headcount 90% and boosting productivity 30–50%, while integrating emerging technologies (digital twins, AGVs) to enhance efficiency, reduce cycle times, and support next-generation motor systems.
Acted as primary liaison between R&D, design, manufacturing, marketing, suppliers, and executive leadership across continents; led cross-cultural teams collaborating with global customers on technical solutions. Delivered executive reporting, influenced senior stakeholders, and facilitated alignment on project status, risks, and opportunities during global launches and transfers.
Drove organizational change toward innovation, agility, and Lean practices in emerging markets; managed cultural shifts during large-scale transfers while making informed decisions under incomplete data in high-pressure environments, balancing speed and accuracy for successful outcomes.
Leveraged project management tools, analytics, and data for predictive insights, performance tracking, and digital transformation in R&D/manufacturing. Applied APQP principles and data-driven methodologies to ensure compliance, forecast trends, and optimize processes across global programs.
Built and led high-performing cross-functional and cross-cultural teams (up to 50+ members); provided coaching, mentoring, talent development, and succession planning. Fostered cultures of innovation, accountability, and continuous improvement, inspiring teams to deliver complex, multi-disciplinary portfolios on time and with excellence.
Key Achievements:
Collaborated with international design teams, including Italian engineering partners, to define and implement overarching R&D strategies for G3 BLDC motor development, aligning projects with long-term business goals in automotive innovation. Drove portfolio prioritization and resource allocation across multiple R&D initiatives, ensuring alignment between product development and company innovation roadmaps for clients like VW, BMW, Honda, and GM.
Established project management frameworks incorporating Agile, Stage-Gate, and PMI best practices to build rapid prototype (RP) samples with suppliers and Italian engineering. Set up governance structures for project reviews, risk management, and decision-making, including performance, salt spray, vibration, high-low temperature, flow value, water immersion, noise, and EMI/EMC testing to verify design concepts and ensure compliance with regulatory and quality standards.
Oversaw the entire R&D project portfolio for motor components (die casting, plastic, rubber, magnet, sintering, shaft, PCBA, gluing, stamping, coating, epoxy, protruding), ensuring timely delivery and budget adherence. Managed interdependencies between projects by modifying drawings based on supplier input, reviewing mold designs, approving T1/T2/T3 samples, defining measurement methods, and incorporating design modifications from CPK values to resolve conflicts and optimize manufacturability.
Proactively identified potential risks early in the development phase and developed mitigation strategies, including DFMEA and PFMEA to drive process optimization. Ensured contingency planning for critical projects, resolved escalated issues impacting timelines or deliverables, such as through DOE for design validation and life cycle testing (performance, salt spray, vibration, noise, temperature shock).
Implemented tools and systems for project tracking and reporting, such as process flow charts, dummy process simulations, and machine concept designs (hydraulic press, winding, fusing, PCBA soldering, balancing, gluing/ultrasonic, EOL test machines). Drove process optimization to improve efficiency and reduce cycle times, staying updated on emerging technologies like digital twins and AGVs, and integrating them into project management practices for automotive systems like CFM, BLDC/DC motors, and cooling solutions for G3, MQB, and Hiper products.
Demonstrated excellent communication skills for executive reporting and cross-functional collaboration, influencing and negotiating with senior stakeholders across Asia, Europe, South America, and North America during global product launches. Acted as the primary liaison between R&D, product development, marketing, and executive leadership, facilitating cross-functional alignment and communicating project status, risks, and opportunities.
Drove organizational change and process improvements, managing cultural shifts toward innovation and agility in production processes. Made informed decisions with incomplete data, balancing speed and accuracy in high-pressure environments, such as during 3P reviews (Product, Process, People) and DFM/DFA risk assessments.
Leveraged data for predictive insights and performance tracking, familiar with project management tools, analytics, and digital transformation in R&D. Utilized APQP, IATF 16949, and automotive test standards (GM, VW, BMW, Ford) to ensure data-driven decision-making and compliance.
Built and led a high-performing project management team of 15 members, including 1 Assistant Manager (India) and 1 Manager, providing coaching, mentoring, and career development. Fostered a culture of innovation, accountability, and continuous improvement, inspiring cross-functional teams to deliver complex, multi-disciplinary R&D portfolios
Led the successful transfer of ABS motor production from Germany to the People's Republic of China (PRC), defining overall R&D and manufacturing transfer strategies aligned with business objectives in automotive safety systems. Drove portfolio prioritization, resource allocation, and cross-continental collaboration to ensure seamless integration and on-time mass production ramp-up.
Directed cross-functional teams in developing innovative technical solutions and comprehensive line transfer strategies for ABS motors, evaluating technical feasibility, innovation potential, and alignment with long-term electrification and safety trends in the automotive industry.
Established robust project management frameworks using Stage-Gate methodologies to oversee Design Validation (DV), Process Validation (PV), Pilot Run (PR), and Mass Production (MP) phases. Scheduled milestones, tracked progress, monitored compliance with quality and regulatory standards (e.g., IATF 16949), and proactively resolved open issues to ensure timely delivery and budget adherence.
Managed customer complaints related to ABS motor performance, coordinating internal troubleshooting and cross-departmental resolutions to enhance product quality and satisfaction for global automotive clients.
Engineered stepper motors for automotive dashboard applications, demonstrating deep understanding of R&D processes, product development lifecycle, and relevant technologies in precision motor systems. Evaluated technical feasibility and innovation potential by selecting optimal plastic and metal materials, contributing to plastic and metal tooling design, and conducting trials to identify suitable magnet materials.
Managed end-to-end aspects of stepper motor development projects, from material trials and tooling design to prototype optimization and production implementation. Facilitated cross-functional coordination to integrate design improvements into manufacturing, ensuring timely progression through development phases and compliance with automotive quality standards.
PMP