Summary
Overview
Work History
Education
Skills
Languages
Timeline
Generic

Alejandro Román Román

Las Vegas

Summary

Manufacturing Engineer with extensive experience at UNIMACTS Global LLC, focusing on Lean manufacturing and process optimization. Increased Overall Equipment Effectiveness (OEE) by 22% through innovative solutions and effective collaboration. Proficient in root cause analysis, employee training, and driving cost reduction initiatives. Demonstrated ability to manage supplier activities, ensure compliance, and resolve technical manufacturing challenges.

Overview

12
12
years of professional experience

Work History

Manufacturing Engineer

UNIMACTS Global LLC
Las Vegas
12.2022 - Current
  • Developed manufacturing processes to enhance operational efficiency.
  • Implemented Lean Manufacturing techniques such as 5S, Kaizen events, Kanban systems, in order to optimize production flow and improve overall efficiency.
  • Trained personnel on proper use of machines and tools used in the manufacturing process.
  • Assisted with the design and development of manufacturing systems to ensure quality standards were met.
  • Conducted time studies to determine labor costs associated with each product line.
  • Performed root cause analysis on various production issues and developed corrective actions plans.
  • Analyzed production data and identified areas for process improvement.
  • Analyzed production data to identify areas of process inefficiencies and develop solutions to improve productivity.
  • Monitored safety protocols within the facility to ensure compliance with OSHA regulations.
  • Participated in cross-functional teams responsible for developing innovative solutions that reduced costs or improved quality and delivery performance.
  • Developed and implemented manufacturing process improvement initiatives to increase efficiency and reduce downtime.
  • Identified cost reduction opportunities through improved processes, materials utilization, and waste elimination initiatives.
  • Managed multiple projects simultaneously while adhering to tight deadlines.
  • Established procedures for preventive maintenance activities on all machinery and equipment used in the production area.
  • Provided technical support for troubleshooting equipment problems during the manufacturing process.
  • Developed detailed documentation for all processes including Standard Operating Procedures.
  • Collaborated with other departments such as Quality Control, Procurement, Maintenance and Production Planning to ensure timely delivery of parts and products according to specifications.
  • Investigated risk sources as part of process and equipment inspections.
  • Liaised between executives, manufacturing teams and warehouse staff.
  • Conducted maintenance and repair on production equipment.
  • Tested final products to ensure quality.
  • Coordinated with vendors, suppliers and manufacturing personnel to resolve technical and quality issues.
  • Installed machinery and equipment to support production needs.
  • Performed maintenance services on equipment to ensure optimal performance.
  • Executed moving of heavy equipment for facility upgrades.
  • Set up equipment and processes for streamlined workflow.
  • Trained personnel in logistics, production, maintenance, and quality assurance.
  • Addressed and resolved technical concerns to comply with internal standards and regulatory requirements.
  • Monitored production processes and adjusted schedules.
  • Start-up of two facilities in Las Vegas, NV, from decommissioning and commissioning heavy machinery to training staff and operators.
  • Ramp up production from 50 mT to 250 mT on a daily basis.
  • Introduced KPI’s such as OEE, FPY, MRB and Scrap.
  • Labor cost reduction, optimizing layout and material flow from lessons learned from the first facility.
  • OEE improvement from 38% to 60%.
  • Scrap reduction from 8% to 4%, changing the incoming raw material.
  • Weekly and monthly plant performance reports to the plant manager and COO.

Operations Supervisor

Mam de la frontera Div. UNIMACTS
01.2018 - 01.2022
  • Production plan review and execution
  • Preparation of work instructions, visual aids, flowcharts, process procedures
  • Production Line Design New Product
  • New Product Introduction (NPI)
  • Customer service
  • Follow-up to NCR's (Customer Visit)
  • Support to the purchasing area (Purchase of specialized tools, quotation and contracting of machining services, PLC programming, etc.)
  • Inventory Control
  • Preparation of quotes
  • Assigning tasks to a team
  • Review and update of KPIs
  • SAP System Management
  • Control de MRO
  • Reception of suppliers
  • Implementation of improvements
  • Training and certification of employees
  • Line balancing
  • Pre-payroll control.
  • Implementation of 5's

Production Supervisor

Samsung
01.2016 - 01.2018
  • Enforce the production plan
  • Line Balancing
  • Product quality control and improvement
  • Follow-up on quality non-conformities
  • Implementation of improvements in the production area
  • Associate Training and Certification
  • Scrap Control

Production/Warehouse Supervisor

Cactus Automotive service de México (CAMEX LL)
01.2014 - 01.2016
  • Control and supervision of inventories in warehouse and production floor
  • Quality control of the assembled product
  • Compliance with the standards set by the client
  • Partner Training & Development
  • Control de KPI’s
  • Production Reporting
  • Implementation of lean manufacturing
  • 5's

Production Supervisor (+50 people)

Industrias Electrónicas Pacífico S.A. de C.V. (SCHNEIDER ELECTRIC)
01.2013 - 01.2014
  • Review of production plans and upgrades
  • Assign priorities to cell heads according to plan
  • Inventory monitoring
  • Maintenance system three
  • Kanban Update
  • Staff training
  • Follow-up on staff improvement ideas
  • Pre-appointment

Education

Title On Insutrial Engineering -

Universidad De Estudios Avanzados
Tijuana, Baja California
08-2013

Skills

  • Lean manufacturing and process improvement
  • Root cause analysis
  • Equipment maintenance and quality control
  • Production planning and scheduling
  • Cross-functional collaboration and teamwork
  • Data analysis and operational reporting
  • Employee training and development
  • Project management and facility layout
  • Inventory control and cost reduction
  • Standard operating procedures and simulation modeling
  • Assembly line optimization and waste reduction
  • Total productive maintenance and risk assessment
  • Manufacturing resource planning (MRP) and automation
  • CNC programming and machining processes
  • Geometric dimensioning and tolerancing (GD&T)
  • 5S methodology and continuous improvement

Languages

English
Professional
Spanish
Native/ Bilingual

Timeline

Manufacturing Engineer

UNIMACTS Global LLC
12.2022 - Current

Operations Supervisor

Mam de la frontera Div. UNIMACTS
01.2018 - 01.2022

Production Supervisor

Samsung
01.2016 - 01.2018

Production/Warehouse Supervisor

Cactus Automotive service de México (CAMEX LL)
01.2014 - 01.2016

Production Supervisor (+50 people)

Industrias Electrónicas Pacífico S.A. de C.V. (SCHNEIDER ELECTRIC)
01.2013 - 01.2014

Title On Insutrial Engineering -

Universidad De Estudios Avanzados

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