ALEJANDRO VILLEDA
Lancaster,CA
Summary
Aerospace manufacturing leader with over 24 years of experience in aircraft maintenance and manufacturing optimization. Expertise in leading high-performance teams and implementing Lean methodologies to drive process improvements and enhance production efficiencies. Proven ability to manage large-scale projects from concept to execution while troubleshooting technical challenges and fostering cross-functional collaboration. Holds a Master’s in Management and a Bachelor’s in Professional Aeronautics, delivering innovative solutions that elevate productivity, quality, and compliance in aerospace environments.
Overview
25
25
years of professional experience
1
1
Certification
Work History
Manufacturing Engineer Manager (B21)
Northrop Grumman
09.2022 - Current
- Lead the LO coatings team, improving processes and increasing product yields while reducing manufacturing costs
- Provide technical leadership and mentorship to direct reports, resolving production challenges and ensuring timely issue resolution
- Oversee project execution, including scope management, task scheduling, and cost control for engineering programs
- Drive a culture of continuous improvement, successfully reducing cycle times and improving throughput
- Interface with internal stakeholders to resolve discrepancies, minimizing production disruptions
Sr. Principal Manufacturing Engineer
Northrop Grumman
03.2022 - 09.2022
- Advised engineering teams on manufacturing techniques, tooling design, and cost-effective production processes
- Contributed to producibility and affordability initiatives, focusing on propulsion, hydraulics, and electrical systems
Manufacturing Engineer Sr. (Skunkworks)
Lockheed Martin
11.2021 - 03.2022
- Managed composites manufacturing, coordinating planning team activities for smooth shop floor operations
- Led MBOM integration into ERP systems, streamlining material flow and enhancing production efficiency
- Trained and mentored new team members on manufacturing systems, ensuring fast and accurate onboarding
Principal Manufacturing Engineer (B21)
Lockheed Martin
12.2017 - 08.2019
- Led continuous improvement initiatives to optimize manufacturing processes, reduce costs, and improve product quality
- Spearheaded troubleshooting initiatives, resolving tooling and production issues to minimize delays
- Collaborated with cross-functional teams to improve manufacturability and resolve complex production challenges
SFM Site Lead (F35)
Lockheed Martin
06.2017 - 12.2017
- Managed the implementation and optimization of MES, aligning it with manufacturing processes and improving real-time data flow
- Implemented process enhancements that reduced cycle times and improved product quality
- Developed training materials and video tutorials, enhancing team engagement and technical support
Manufacturing Engineer
Woodward HRT
02.2008 - 08.2015
- Developed and optimized manufacturing processes for high-performance servo valves, including machining, assembly, and testing
- Collaborated with R&D and quality teams to refine designs based on testing feedback
- Implemented lean manufacturing practices to reduce waste, improve efficiency, and enhance product quality
Aircraft Engine Repairer
Department of the Air Force
05.2007 - 02.2008
- Maintained and repaired turbofan and turbojet engines, ensuring operational readiness and safety compliance
- Conducted inspections and troubleshooting, identifying and addressing mechanical issues
Crew Chief
DynCorp International
03.2006 - 11.2007
- Led a team in maintaining and inspecting aircraft systems, ensuring operational readiness and safety
- Coordinated aircraft status and maintenance tasks, ensuring efficient workflow and flight readiness
Aviation Mechanic
U.S. Navy
09.1999 - 10.2005
- Performed maintenance and troubleshooting on aircraft systems, including engines, avionics, and hydraulics
- Conducted pre-flight, in-flight, and post-flight inspections, ensuring aircraft safety and functionality
Education
Master of Science - Management
Embry-Riddle Aeronautical University
01.2011
Bachelor of Science - Professional Aeronautics
Embry-Riddle Aeronautical University
01.2007
Skills
- Precision inspection
- Tooling design
- Process optimization
- Troubleshooting
- Driving high-performing teams
- Mentorship
- Talent development
- End-to-end project delivery
- Planning
- Execution
- On-time results
- On-budget results
- Lean
- Process improvement methodologies
- AS9100
- DoD
- DCMA safety standards
- Industry regulations
- SAP
- TeamCenter
- IBASEt
- CAPP
- CATIA V5
- QTIS
- JDL
- Unigraphics
- Microsoft Office
- Cost reduction strategies
- Manufacturing processes
- Design and manufacturing reviews
Certification
- Lean Six Sigma Green Belt
- NX9 cerficate
Affiliations
- Outreach homeless program at Central church
Languages
English
Full Professional
Spanish
Native/ Bilingual
Timeline
Manufacturing Engineer Manager (B21)
Northrop Grumman
09.2022 - Current
Sr. Principal Manufacturing Engineer
Northrop Grumman
03.2022 - 09.2022
Manufacturing Engineer Sr. (Skunkworks)
Lockheed Martin
11.2021 - 03.2022
Principal Manufacturing Engineer (B21)
Lockheed Martin
12.2017 - 08.2019
SFM Site Lead (F35)
Lockheed Martin
06.2017 - 12.2017
Manufacturing Engineer
Woodward HRT
02.2008 - 08.2015
Aircraft Engine Repairer
Department of the Air Force
05.2007 - 02.2008
Crew Chief
DynCorp International
03.2006 - 11.2007
Aviation Mechanic
U.S. Navy
09.1999 - 10.2005
Master of Science - Management
Embry-Riddle Aeronautical University
Bachelor of Science - Professional Aeronautics
Embry-Riddle Aeronautical University