Alex Steinhauer
Menomonee Falls,WI
Summary
Motivated Design Engineer II specializing in new product development of electronic power tools, with a keen aspiration to transition into an air management engineer role. With a proven track record of leading cross-functional teams, conducting detailed analyses, and collaborating with international design partners, I am eager to leverage these experiences for a successful transition and make significant contributions to air quality management in Wisconsin.
Overview
8
8
years of professional experience
Work History
Design Engineer II
Milwaukee Tool
06.2021 - Current
- Led mechanical design in development of cutting-edge power tools, overseeing entire product lifecycle from initial conception to successful mass production.
- Conducted root cause analysis (RCA) on prototype test failures, strategically identifying optimal resolution paths to minimize project schedule impact and ensure efficient problem-solving.
- Delivered comprehensive and compelling technical presentations to key stakeholders and technical leaders at each design phase, effectively building confidence in proposed designs and garnering essential support for the project.
- Utilized data analysis and comprehensive research to drive trade-off decisions across critical factors such as performance, cost, complexity, and schedule, providing well-founded and data-driven recommendations to the team
- Performed wide range of engineering analyses, including mechanical stress analysis, material and heat treatment selection, tolerance and fit analyses, statics and dynamics assessments, and noise and vibration evaluations, culminating in robust and optimized machine element designs.
Engineering Leader
Novares
05.2017 - 05.2021
- Collaborated closely with automotive customers to develop innovative and cost-effective design solutions specifically tailored for plastic injection molded applications, ensuring feasibility and practicality of each solution.
- Conducted DFMEA (Design Failure Modes and Effects Analysis) reviews and skillfully crafted comprehensive Product Test Plans, contributing to enhanced product reliability and performance.
- Effectively coordinated with international design team members across various projects, troubleshooting test results, and collaboratively developing novel designs, fostering seamless global collaboration environment.
- Identified and implemented a strategic design change for a Positive Crankcase Ventilation (PCV) application, significantly reducing the scrap rate from 50% to less than 1%, resulting in substantial cost savings and increased production efficiency.
Associate Mechanical Engineer
Extreme Engineering Solutions, Inc.
01.2016 - 05.2017
- Proficiently utilized Creo/Pro-E software to design and develop precise 3D models and detailed 2D drawings of robust computer hardware specifically tailored for rugged applications, ensuring optimal performance and durability.
- Generated CAM (Computer-Aided Manufacturing) programs, streamlining the in-house CNC machining process for metalwork production, optimizing efficiency and accuracy in the manufacturing process.
- Developed comprehensive tool set-up sheets and detailed work instructions, providing clear guidelines and ensuring seamless execution of machining processes, thereby reducing errors and enhancing productivity.
- Conducted inspections on the manufactured metalwork components, employing quality control measures to guarantee adherence to strict quality standards, resulting in the delivery of products with exceptional quality and reliability.
Education
Bachelor of Science - Mechanical Engineering
University of Wisconsin - Madison
Madison, WI05.2017
Skills
- Tolerance Stackup
- Product Development
- Prototype Building
- GD&T
- Fatigue Analysis
- Communication
- Project Management
- 3D Modeling
Timeline
Design Engineer II
Milwaukee Tool
06.2021 - Current
Engineering Leader
Novares
05.2017 - 05.2021
Associate Mechanical Engineer
Extreme Engineering Solutions, Inc.
01.2016 - 05.2017
Bachelor of Science - Mechanical Engineering
University of Wisconsin - Madison