Alla Merrick
Livonia,MI
Summary
Program management professional with proven track record in leading cross-functional teams and driving project success. Skilled in strategic planning, risk management, and resource allocation. Known for adaptability, problem-solving, and fostering collaboration to achieve results. Proficient in optimizing processes and aligning initiatives with organizational objectives.
Overview
31
31
years of professional experience
1
1
Certification
Work History
Program Manager
Cummins-Meritor
01.2014 - 10.2025
- Was responsible for new carriers and axle assemblies within 4 NA facilities, and provided technical support for European and China processes.
- Managed projects with budget up to $10 Million.
- Deeply engaged in process development activities to support proper equipment selection, design and implementation for 14X, 14XE, 160 Optimized axles in Asheville, Forest City and Monterrey plants.
- Actively supported project planning by coordinating schedules and resources.
- Continuously tracking project milestones for successful project completion within deadlines and allocated budgets.
- Monitored project progress, identifying potential risks and escalating issues as needed.
- Collaborated with stakeholders to gather requirements and feedback for projects.
- Organized documentation for project deliverables to ensure compliance with standards.
- Maintained communication with team members to facilitate information sharing and updates.
- Managed and supervised administrative and daily program operations, complying with policies and regulations.
- Managed cross-functional teams and established strong relationship with key members, ensuring support for program initiatives.
- Addressed and resolved technical, financial, and operational concerns by working with team members and directors.
- Built teams to address project goals and objectives for multiple projects.
Manufacturing Engineer
Meritor
03.2007 - 01.2014
- Was responsible for development and implementation of assembly processes for the new products ( 4X axle in Asheville and Forest City, NC).
- Played an active role in the development of new manufacturing facilities, providing input on equipment selection, layout design, and capacity planning in Meritor and Sisamex, Monterrey, MX.
- Utilized CAD software for designing manufacturing layouts and optimizing workflow.
- Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
- Optimized assembly line layouts to maximize productivity and improve overall workflow efficiency.
- Managed capital projects with budget up to $5 millions from concept through completion, ensuring timely delivery and adherence to budget constraints.
- Provided engineering support during new product launches, coordinating efforts between design, production, and quality control teams.
Manufacturing Engineer
AAM
01.2000 - 02.2007
- Was responsible for 4 rear carriers and rear axle assembly processes with total production of 4200 carriers and 1200 axles per shift.
- Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
- Conducted risk assessments to identify potential issues in manufacturing processes and proposed mitigation strategies.
- Developed and implemented process improvements, increasing efficiency across production lines.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Conducted root cause analysis to resolve production issues, ensuring minimal downtime.
- Led process optimization initiatives, enhancing operational efficiency across multiple production lines by specifying, procuring, validating and implementing new equipment
- Evaluated new manufacturing technologies, providing recommendations for capital investments.
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
CAD Operator
HES Engineering Services
01.1995 - 01.2000
- Prepared 2D CAD drawings for full engineering services projects ( electrical, mechanical, architectural and civil).
- Collaborated with engineers to refine design specifications and improve accuracy.
- Completed multiple large-scale commercial building designs under tight deadlines while adhering to strict quality guidelines.
- Increased client satisfaction by delivering high-quality, accurate, and timely CAD drawings that met specific requirements.
Education
Masters of Engineering in Manufacturing Systems - Manufacturing Engineering
Laurence Technological University
Southfield, MIBachelor of Science - Manufacturing Engineering
Kherson Technological University
Kherson, UkrainSkills
- Manufacturing process expert
- Effective problem resolution
- Project execution management
- Meticulous attention to detail
Certification
PMP
Languages
Ukrainian
Native or Bilingual
Russian
Native or Bilingual
Timeline
Program Manager
Cummins-Meritor
01.2014 - 10.2025
Manufacturing Engineer
Meritor
03.2007 - 01.2014
Manufacturing Engineer
AAM
01.2000 - 02.2007
CAD Operator
HES Engineering Services
01.1995 - 01.2000
Masters of Engineering in Manufacturing Systems - Manufacturing Engineering
Laurence Technological University
Bachelor of Science - Manufacturing Engineering
Kherson Technological University