Alla Merrick
Livonia,MI
Summary
Dynamic Program Manager with over 20 years of experience in manufacturing systems and
cross-functional teams leadership for multimillion-dollar projects. Proficient in driving strategic initiatives, overseeing complex program delivery, and enhancing manufacturing efficiency through lean methodologies. Successfully directed global assembly programs to ensure alignment and quality across operations, resulting in improved process outcomes. Ready to apply these skills for impactful results.
Overview
31
31
years of professional experience
1
1
Certification
Work History
Program Manager
Cummins-Meritor
01.2014 - 10.2025
- Was responsible for new carriers and axle assemblies within 4 NA facilities, and provided technical support for European and China processes.
- Managed projects with budget up to $10 Million.
- Deeply engaged in process development activities to support proper equipment selection, design and implementation for 14X, 14XE, 160 Optimized axles in Asheville, Forest City and Monterrey plants.
- Actively supported project planning by coordinating schedules and resources.
- Continuously tracking project milestones for successful project completion within deadlines and allocated budgets.
- Monitored project progress, identifying potential risks and escalating issues as needed.
- Collaborated with stakeholders to gather requirements and feedback for projects.
- Organized documentation for project deliverables to ensure compliance with standards.
- Maintained communication with team members to facilitate information sharing and updates.
- Managed and supervised administrative and daily program operations, complying with policies and regulations.
- Managed cross-functional teams and established strong relationship with key members, ensuring support for program initiatives.
- Addressed and resolved technical, financial, and operational concerns by working with team members and directors.
- Built teams to address project goals and objectives for multiple projects.
Project Manager
Meritor
03.2007 - 01.2014
- Engineered the development and implementation of new assembly processes for transfer cases, carriers, axles, as well as transmissions and remanufactured carriers, ensuring smooth product launches and consistent quality outcomes.
- Engineered the development and implementation of new assembly processes for transfer cases, carriers, axles, as well as transmissions and remanufactured carriers, ensuring smooth product launches and consistent quality outcomes.
- Contributed critically to the establishment of a new manufacturing facility in Monterrey, MX, by playing a key role in equipment selection, layout optimization, and capacity planning to support scalable operations.
- Revamped manufacturing efficiency by streamlining production workflows and applying lean methodologies, resulting in 20% improved axle assembly throughput and increased Forest City plant productivity by 7%.
Manufacturing Engineer
AAM
01.2000 - 02.2007
- Was responsible for 4 rear carriers and rear axle assembly processes with total production of 4200 carriers and 1200 axles per shift.
- Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
- Conducted risk assessments to identify potential issues in manufacturing processes and proposed mitigation strategies.
- Developed and implemented process improvements, increasing efficiency across production lines.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Conducted root cause analysis to resolve production issues, ensuring minimal downtime.
- Led process optimization initiatives, enhancing operational efficiency across multiple production lines by specifying, procuring, validating and implementing new equipment
- Evaluated new manufacturing technologies, providing recommendations for capital investments.
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
CAD Operator
HES Engineering Services
01.1995 - 01.2000
- Prepared 2D CAD drawings for full engineering services projects ( electrical, mechanical, architectural and civil).
- Collaborated with engineers to refine design specifications and improve accuracy.
- Completed multiple large-scale commercial building designs under tight deadlines while adhering to strict quality guidelines.
- Increased client satisfaction by delivering high-quality, accurate, and timely CAD drawings that met specific requirements.
Education
Masters of Engineering in Manufacturing Systems - Manufacturing Engineering
Lawrence Technological University
Southfield, MIBachelor of Science - Manufacturing Engineering
Kherson Technological University
Kherson, UkrainSkills
- Manufacturing process expert
- Effective problem resolution
- Project execution management
- Meticulous attention to detail
Certification
PMP
Languages
Ukrainian
Native or Bilingual
Russian
Native or Bilingual
Timeline
Program Manager
Cummins-Meritor
01.2014 - 10.2025
Project Manager
Meritor
03.2007 - 01.2014
Manufacturing Engineer
AAM
01.2000 - 02.2007
CAD Operator
HES Engineering Services
01.1995 - 01.2000
Masters of Engineering in Manufacturing Systems - Manufacturing Engineering
Lawrence Technological University
Bachelor of Science - Manufacturing Engineering
Kherson Technological University