Summary
Overview
Work History
Education
Skills
Timeline
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AMAN SHARMA

Normal,IL

Summary

Dedicated Industrial and Systems Engineer with over 2 years of experience, adept in quantitative analysis, Six Sigma tools, and Lean Manufacturing techniques. Proven success as a Quality Engineer and Manufacturing Engineer, enhancing product quality and customer satisfaction, optimizing production flow, and improving efficiency. Proficient in CAPA systems, ISO standards (ISO 9001, AS 9100), cross-functional team leadership and Root Cause Analysis. Eager to leverage expertise to drive continuous improvement and design quality enhancement.

Overview

5
5
years of professional experience

Work History

QUALITY ENGINEER

Caterpillar (Insight Global)
12.2024 - Current


  • Reduced internal defect rates by 14% and saved $80K annually in scrap costs by performing root cause analysis (8D, 5-Why) and implementing corrective actions.
  • Conducted GD&T-based inspections and validation testing on 50+ injector and pump components, ensuring 100% compliance with Caterpillar standards.
  • Improved supplier quality performance by 15% through PPAP, APQP reviews, and collaborative development initiatives.
  • Led Lean and Six Sigma projects that increased throughput by 12% and reduced rework hours by 25%.
  • Developed and trained 40+ operators and engineers on quality standards, mistake-proofing, and GD&T inspection methods, reinforcing zero-defect culture.
  • Applied ISO 9001 and IATF 16949 principles, along with FMEA, control plans, and SPC, to monitor and improve process reliability and product quality.
  • Partnered with cross-functional teams (design, manufacturing, suppliers) to resolve complex issues and enhance overall fuel system performance.


QUALITY ENGINEER

CNC Swiss Precision Machining
07.2024 - 12.2024
  • Enhanced root cause analysis and daily NCR/MRB evaluations, achieving a 5% reduction in non-conformance incidents and improving issue resolution times by 2%
  • Optimized VMM system integration, increasing measurement accuracy by 100% and reduced downtime by 5.2%
  • Implemented 5S and Lean techniques with reference to ISO 9001, AS 9100 resulting in a 1.2% boost in operational efficiency and a 1.7% reduction in waste

QUALITY ENGINEER

National Metal wares Inc
06.2023 - 05.2024
  • Collaborated with a cross-functional team of colleagues and customers to successfully achieve goals and resolve product and service-related issues within a six-month timeframe, showcasing effective coordination and problem-solving skills
  • Teamed up with the Production and Manufacturing teams to implement corrective actions, leading to notable enhancement in product quality within 6 months of internship
  • Conducted comprehensive calibration and Gauge R&R studies on technical equipment, resulting in enhanced product quality and heightened customer satisfaction by 5% throughout the internship
  • Executed a Capability Study to enhance overall performance by fine-tuning processes, resulting in improved operational efficiency and consistency by 2.3%
  • Applied data analysis techniques to identify root causes for detected faults and successfully implemented corrective and preventive actions, resulting in optimized quality production by 1.2% within 9 months of internship
  • Led investigations into customer complaints and feedback, implementing corrective actions that resulted in a 1.4% reduction in non-compliance issues within the first 6 months, ensuring ISO compliance with the quality system
  • Carrying out 8D and 5S processes with reference to ISO 9001 for comprehensive continuous improvement

MANUFACTURING ENGINEER

Shri Maa Polyfabs LTD
07.2021 - 07.2022
  • Implemented Lean Manufacturing techniques, including 5S, Kaizen events, and Kanban systems, to optimize production flow and enhance overall efficiency by 1%
  • Analyzed production data to pinpoint process inefficiencies and devised effective solutions for enhancing overall productivity by 1.6%
  • Spearheaded cross-functional coordination with vendors, suppliers, and manufacturing personnel to successfully address technical and quality challenges, leading to a decrease in product lead time and improvement in product quality by 2%
  • Performed corrective actions from investigations into customer complaints and feedback, resulting in 2.8% reduction in non-compliance issues

MECHANICAL ENGINEERING INTERN

Orient Cement Factory
12.2020 - 04.2021
  • Proactively investigated and analyzed equipment failures or operational difficulties, employing diagnostic, and providing well-informed recommendations for remedial actions
  • Engaged in thorough data collection during field visits, meticulously studying gathered information to pinpoint potential issues within existing systems
  • Showcased analytical proficiency by implementing strategic improvements, including the reduction of the ideal running time of belts, resulting in a significant 2% cost reduction in power savings of conveyor belts

Education

Master of Science - Industrial and Systems Engineering

Northern Illinois University
05.2024

Bachelor of Science - Mechanical Engineering

Lovely Professional University
05.2021

Skills

  • Quantitative Analysis
  • Six Sigma Tools
  • Root Cause Analysis/Identification
  • Process Mapping
  • Process Optimization
  • SOP Development
  • CAPA Systems
  • Project Management
  • Continuous Process Improvement
  • GD&T
  • Data Analysis
  • Lean Manufacturing Techniques
  • MS Office
  • ISO 9000 standards

Timeline

QUALITY ENGINEER

Caterpillar (Insight Global)
12.2024 - Current

QUALITY ENGINEER

CNC Swiss Precision Machining
07.2024 - 12.2024

QUALITY ENGINEER

National Metal wares Inc
06.2023 - 05.2024

MANUFACTURING ENGINEER

Shri Maa Polyfabs LTD
07.2021 - 07.2022

MECHANICAL ENGINEERING INTERN

Orient Cement Factory
12.2020 - 04.2021

Bachelor of Science - Mechanical Engineering

Lovely Professional University

Master of Science - Industrial and Systems Engineering

Northern Illinois University

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