Summary
Overview
Work History
Education
Skills
Certification
Projects
Languages
Timeline
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Amro Rajab

Middletown,CT

Summary

Detail-oriented engineering professional with 3 years of experience in the field, seeking to apply technical skills and problem-solving abilities to contribute to a dynamic team. Eager to leverage hands-on experience and innovative thinking to support and enhance engineering projects and processes.

Overview

3
3
years of professional experience
1
1
Certification

Work History

Product Manufacturing Engineer II

Pratt & Whitney
Middletown, CT
09.2023 - Current
  • Create/modify work instructions to reduce the risk of errors and enhance efficiency within the production floor
  • Performed over 150+ Root Cause and Corrective Actions on non-conforming features
  • Utilize MRL (Manufacturing Readiness Level) tools to ensure product design meets cost and producibility goals while still meeting program and design requirements
  • Used Minitab to conduct process capability analysis for key product characteristics (KPCs), ensuring quality standards and making recommendations to improve product consistency
  • Developed a Process Failure Mode and Effects Analysis (PFMEA) to identify potential failure modes, assess their impact, and prioritize corrective actions, leading to a 10% reduction in defect rates
  • Provided support on the production floor, addressing issues, optimizing processes, and ensuring smooth operations to enhance productivity and efficiency
  • Managed the transfer of various operations between machines, including updating work instructions, ordering tooling, designing fixtures, and running process tryouts
  • Worked with the program team to ensure a smooth and effective transition

Systems Engineer I

Raytheon Intelligence & Space
Marlborough, MA
05.2022 - 09.2023
  • Researched technological advancements, resource updates, and procedural changes to enhance product and service quality
  • Analyzed drawings and documentation to ensure they are current and meet customer requirements
  • Developed technical manuals detailing system components, configurations, installations, and procedures
  • Prepared and presented reports and briefings to internal and external stakeholders
  • Supported the development, documentation, and execution of system verification processes to demonstrate compliance

Operations Engineer

Boston Metal
Woburn, MA
09.2021 - 05.2022
  • Produced ferro-vanadium and ferro-niobium alloys using proprietary metal oxide electrolysis technologies
  • Constructed industrial systems and cells based on technical drawings and blueprints
  • Designed components such as anodes, plates, and thermocouples using SolidWorks and performed Finite Element Analysis (FEA)
  • Conducted metal castings, cell rebuilding, and commissioning operations
  • Developed standard operating procedures (SOPs) to ensure consistency and efficiency

Mechanical Engineer CO-OP

ZF Group
Fayette, OH
06.2021 - 09.2021
  • Operated CNC vertical axis lathe, reading and interpreting engineering drawings to meet part specifications
  • Assisted in manufacturing automotive components to meet design tolerances
  • Developed manufacturing processes for various parts to optimize production efficiency
  • Performed hydraulic testing on calipers, checking fluid displacement, sliding, rollback/EPB rollback, and deflection
  • Conducted prototype testing, including CMM testing, surface roughness measurement, laser micrometry, and 3D scanning
  • Executed dynamometer (Dyno) testing on IBC motors, measuring motor power by assessing rotational speed and torque under various conditions

Education

Master of Science - Energy Systems

Northeastern University
Boston, MA
08.2025

Bachelor of Mechanical Engineer -

University of Detroit Mercy
Detroit, MI
08.2021

Skills

  • MATLAB
  • Solid Works
  • Programming Language C
  • Siemens NX
  • Processing & Documentation
  • Laboratory Tests & Analysis
  • Teamcenter
  • Strategic & Tactical Planning
  • Costumer Centric
  • Minitab

Certification

  • Certified SolidWorks Associate – CSWA
  • Wind Energy – Denmark Technical University
  • Solar Resource Assessment in Desert Climates – Hamad Bin Khalifa University
  • Using Photovoltaic (PV) Technology in Desert Climates - Hamad Bin Khalifa University
  • Energy within Environmental Constraints – Harvard University

Projects

Conditioning Oil for Manufacturing, Northeastern University, 2023, Compared two thermal systems for a plastic manufacturing process: a baseline system with standard components and a modified system with improved efficiency, insulation, and solar panels., Documented and analyzed the design and operation of both systems, detailing components, their connections, and energy flows., Identified energy needs and component requirements, noting energy flows into and out of each part of the system., Evaluated system performance using metrics like thermal efficiency and coefficient of performance and assessed energy usage for each component and the overall system., Reviewed irreversibilities, such as entropy production and exergy loss, for each component and calculated total entropy for the entire system., Tracked exergy flows between and within components, noting that every energy flow and mass inflow/outflow involves exergy., Assessed performance based on exergetic efficiency, defining, and calculating exergy for each component and the overall system., Estimated annual CO2 emissions for both systems, including those from each component and external power sources like grid electricity., Conducted a cost analysis for one year, including installation and operational costs, and determined the average cost per unit of exergy for each system.

  • Economic Feasibility Analysis, Northeastern University, 2023, Evaluated and selected capital sources, including loans and preferred stocks, up to $5M each, and calculated the Weighted Average Cost of Capital (WACC) to assess the financial viability of the investment., Calculated the Minimum Acceptable Rate of Return (MARR) to establish the required return rate for evaluating the project's profitability., Assessed and selected suitable equipment and calculated Before Tax Cash Flow (BTCF) for each machine option to determine the financial impact on the project., Performed economic worth calculations, including Present Worth (PW) and Internal Rate of Return (IRR), to evaluate the overall financial feasibility of the project., Applied tax rates to the financial projections to estimate the impact of taxes on the project's cash flows., Constructed After-Tax Cash Flow (ATCF) calculations, including Present Worth (PW), Annual Worth (AW), and IRR, to determine the project's net financial performance after accounting for taxes., Adjusted financial projections for inflation to ensure accurate assessment of the project's long-term economic value and feasibility.

Languages

  • Arabic
  • English
  • Spanish

Timeline

Product Manufacturing Engineer II

Pratt & Whitney
09.2023 - Current

Systems Engineer I

Raytheon Intelligence & Space
05.2022 - 09.2023

Operations Engineer

Boston Metal
09.2021 - 05.2022

Mechanical Engineer CO-OP

ZF Group
06.2021 - 09.2021

Master of Science - Energy Systems

Northeastern University

Bachelor of Mechanical Engineer -

University of Detroit Mercy
Amro Rajab