Andrew Gerald
Pocatello,ID
Summary
Production management professional knowledgeable about allocating resources, optimizing production and increasing output with dedicated approach. Articulate and professional problem-solver with good relationship-building abilities. Proficient in planning and implementing innovative production strategies with Six Sigma methods.
Overview
16
16
years of professional experience
1
1
Certification
Work History
Production Manager
Sawgrass Technologies Inc.
07.2016 - 06.2023
- Scheduled materials to keep up with production goals and meet customer demands.
- Standardized and initiated production procedures, job roles, and quality assurance guidelines.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Reviewed work for quality and compliance with company standards and protocol specifications.
- Supervised internal operational standards and productivity targets.
- Implemented preventive maintenance programs for equipment, extending their lifespan and minimizing downtime due to malfunctions.
- Delivered direct feedback to senior management regarding project visibility and status.
- Partnered with leadership on recruiting, hiring and coaching production personnel.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Conducted root cause analysis on production issues, devising corrective actions to prevent recurrence.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
- Championed safety initiatives within the workplace, leading to a significant decrease in accidents and injuries among staff members.
- Prepared and maintained production reports and personnel records.
- Implemented health and safety protocols to promote safe working environment.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
- Created and oversaw production schedules and adjusted as needed to meet deadlines.
- Updated logs and submitted timely reports detailing activities in line with regulatory standards.
- Surveyed production output and identified areas for improvement.
- Utilized data analysis tools to identify and resolve production issues.
- Analyzed production data and prepared reports for senior management.
- Coordinated with other departments to align production with customer requirements.
- Monitored inventory levels and inventory restocking schedules to avoid production delays from unavailable materials.
- Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
- Developed a comprehensive training program for new hires, resulting in higher employee retention rates and faster integration into the team.
- Developed process improvements that led to reduced cycle times, allowing for increased output without additional manpower or equipment investment.
- Resolved quality issues quickly to maintain productivity goals.
- Created streamlined production schedules and collaborated with production employees to communicate objectives and goals.
Production Technician
Sawgrass Technologies Inc.
08.2011 - 07.2016
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
- Promptly documented and reported all defective equipment and hazardous conditions.
- Inspected equipment and systems to identify issues, immediately reporting problems to repair technicians.
- Suggested and implemented new ideas to improve quality, reduce cost, and support production work environment.
- Trained and supervised production personnel to properly use production equipment and apply best practices.
- Performed regular calibration checks on instruments ensuring precision measurements throughout the production process.
- Maintained accurate production records to track progress, identify areas for improvement and meet regulatory requirements.
- Executed continuous improvement initiatives to streamline production processes.
- Trained new team members on equipment operation, safety protocols, and company policies, fostering a skilled workforce.
- Assisted in quality control measures by performing routine inspections of products against established standards.
- Adjusted machines to increase productivity for runs.
- Implemented continuous improvement initiatives to optimize production workflows, eliminate waste, and enhance overall performance.
- Reduced machine downtime by implementing preventive maintenance procedures and regular inspections.
- Managed multiple simultaneous projects effectively while ensuring deadlines were met consistently without compromising quality or productivity levels.
- Implemented and maintained quality control systems to verify product compliance.
- Troubleshot equipment malfunctions quickly to minimize disruptions in production schedules.
- Provided technical support during installation or commissioning new machines that led to smooth integration within the existing setup.
- Collaborated closely with cross-functional teams for timely delivery of finished goods.
- Enhanced production efficiency by streamlining processes and optimizing equipment usage.
- Supported engineering teams in the design and implementation of new processes or modifications to existing ones for optimal results.
- Performed setup of production equipment to establish optimal performance.
- Improved product quality with meticulous monitoring of manufacturing parameters and adherence to specifications.
- Participated in root cause analysis investigations for recurring issues, identifying solutions to prevent recurrence.
- Inspected finished products for quality and adherence to customer specifications.
- Reported on findings and made proactive and targeted recommendation to senior leaders.
- Tested selected products at specified stages in production process for performance characteristics or adherence to specifications.
- Built product subassemblies or final assemblies and monitored and adjusted production processes or equipment for quality and productivity.
- Inspected products and machines to maintain quality and efficiency.
Production Supervisor
Akzo Nobel Coatings
05.2007 - 06.2010
- Resolved issues quickly to maintain productivity goals.
- Achieved on-time shipments goal by empowering employees to continued success.
- Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays.
- Evaluated team member performance regularly to identify and resolve productivity concerns.
- Mentored team members through regular feedback and performance evaluations, leading to professional growth and skill development.
- Evaluated existing production processes and identified areas for improvement.
- Reviewed customer feedback and developed strategies to improve product quality.
- Managed inventory levels effectively to ensure availability of raw materials and minimize stock discrepancies.
- Improved product quality by monitoring production processes, conducting inspections, and initiating corrective actions as needed.
- Oversaw loading and unloading of packages in warehouse.
- Oversaw inventory and product stock to develop and maintain inventory controls resulting in cost savings and reduced overages.
- Supervised ongoing daily production phases.
- Interpreted work order information and specifications to plan, schedule and complete jobs precisely.
- Reviewed documentation such as invoices and shipping paperwork for accuracy and compliance.
Education
High School Diploma -
Wando High School
Mt. Pleasant, SCNo Degree - Generals
Utah State University
Logan, UTNo Degree - Generals
Salt Lake Community College
Salt Lake City, UTNo Degree - Generals
Trident Technical College
Charleston, SCSkills
- Safety Management
- Training Coordination and Training Skills
- Materials Management
- Project Management
- Resource Allocation
- Staff Scheduling and Staff Management
- Quality Assurance and Quality Control
- Production Planning and Scheduling
- Critical Thinking
- Inventory Management
Certification
- Forklift Training - February 2021 - current
Timeline
Production Manager
Sawgrass Technologies Inc.
07.2016 - 06.2023
Production Technician
Sawgrass Technologies Inc.
08.2011 - 07.2016
Production Supervisor
Akzo Nobel Coatings
05.2007 - 06.2010
High School Diploma -
Wando High School
No Degree - Generals
Utah State University
No Degree - Generals
Salt Lake Community College
No Degree - Generals
Trident Technical College