Andrew Pack
Chesnee,SC
Summary
Quality Engineering and Manufacturing Program Leader with 10+ years of experience driving supplier performance, manufacturing quality programs, and operational readiness across complex global supply chains. Proven track record leading cross-functional engineering, operations, and vendor teams to resolve systemic quality issues, implement data-driven improvement strategies, and ensure product launch readiness. Experienced in supplier quality management, manufacturing validation, and root cause analysis across automotive and life sciences manufacturing environments. Adept at developing quality metrics, leading vendor audits, and implementing corrective actions that improve reliability, reduce defects, and support large-scale manufacturing operations.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Product Quality Engineer
MingHua
Greer, SC
01.2018
- Managed product quality and launch readiness activities for BMW injection molding programs.
- Managed APQP program execution for 30 + programs for BMW, coordinating engineering, manufacturing, and supplier teams through product development and launch phases.
- Developed manufacturing quality documentation including DFMEA, PFMEA, Control Plans, and inspection standards supporting production readiness.
- Led PPAP submissions and customer approvals, ensuring compliance with OEM requirements and product validation standards.
- Monitored manufacturing processes through SPC analysis and capability studies to ensure process stability and production quality targets.
- Identified supplier and process risks during development and launch phases and implemented corrective actions to maintain schedule and quality objectives.
- Coordinated validation testing with engineering teams and certified laboratories to verify product and process performance.
- Led product quality planning and process validation activities supporting production ramp-up and launch readiness.
- Conducted internal and external quality audits to ensure compliance with quality management system requirements.
- Managed customer complaints and coordinated cross-functional teams to identify root causes and implement corrective actions.
Senior Quality Engineer / Manager Quality
Cytiva
Duncan, SC
01.2021 - Current
- Lead manufacturing quality initiatives and supplier oversight supporting regulated life sciences manufacturing operations.
- Lead and mentor teams of Quality Engineers and QA Technicians supporting manufacturing operations and continuous improvement initiatives.
- Manage complex quality investigations for internal and customer complaints, implementing structured corrective actions that improved process reliability and reduced recurring deviations.
- Develop and monitor quality KPIs and performance dashboards to identify systemic trends and drive operational improvements.
- Serve as site lead for sterilization vendor validation and ongoing supplier performance monitoring, coordinating audits, process reviews, and corrective actions with external manufacturing partners.
- Lead global projects related to sterilization processes and manufacturing transfer programs, ensuring readiness for product launches and production scaling.
- Develop and maintain PFMEA, validation protocols, and operator instructions to ensure manufacturing process capability and regulatory compliance.
- Lead internal quality audits, change control processes, and CAPA implementation supporting continuous improvement of the Quality Management System.
- Train and mentor engineering and technician teams while establishing standardized quality practices across production value streams.
Quality Specialist / Quality Engineer
Varite (BMW Manufacturing)
Greer, SC
01.2020 - 01.2021
- Managed supplier quality performance and non-conforming material containment across BMW’s global automotive supply chain.
- Led supplier quality investigations for pre-series and production components supporting eight international receiving plants.
- Managed warehouse quality operations while supervising inspection and containment teams responsible for non-conforming material control.
- Analyzed supplier performance KPIs and implemented improvement initiatives strengthening supplier manufacturing processes.
- Conducted APQP to confirm supplier readiness for series production and compliance with OEM requirements.
- Validated supplier corrective actions and monitored implementation of robust countermeasures to prevent recurring quality issues.
- Coordinated global cross-plant problem solving efforts across BMW’s manufacturing network.
Advanced Quality Planning Engineer
Roechling Automotive
Duncan, SC
01.2018 - 01.2020
- Led quality planning and launch readiness activities for multiple global automotive OEM programs including BMW, Daimler, Ford, GM, FCA, Rivian, Lucid, and Volvo.
- Managed APQP program execution for eight OEM customers, coordinating engineering, manufacturing, and supplier teams through product development and launch phases.
- Developed manufacturing quality documentation including DFMEA, PFMEA, Control Plans, and inspection standards supporting production readiness.
- Led PPAP submissions and customer approvals, ensuring compliance with OEM requirements and product validation standards.
- Monitored manufacturing processes through SPC analysis and capability studies to ensure process stability and production quality targets.
- Identified supplier and process risks during development and launch phases and implemented corrective actions to maintain schedule and quality objectives.
- Coordinated validation testing with engineering teams and certified laboratories to verify product and process performance.
- Managed customer complaints and coordinated cross-functional teams to identify root causes and implement corrective actions.
Module Quality Engineer | Supplier Quality Engineer
Bertrandt (BMW Manufacturing)
Greer, SC
01.2015 - 01.2018
- Managed supplier quality performance and production readiness for vehicle interior component modules supporting multiple BMW vehicle programs.
- Led supplier quality oversight including supplier audits, process reviews, and performance monitoring across global supplier networks.
- Coordinated cross-functional engineering teams to resolve production quality issues impacting vehicle assembly and warranty performance.
- Presented quality performance metrics and risk assessments to senior manufacturing leadership.
- Managed supplier containment activities and corrective action implementation for complex quality issues.
- Monitored supplier production processes to identify systemic risks and implement preventive quality improvements.
Skills
- Supplier Quality Management
- Manufacturing Process Development
- Root Cause Analysis (8D, 5Y, Fishbone)
- CAPA & Corrective Action Programs
- Quality Management Systems (ISO 9001, IATF 16949)
- DFMEA / PFMEA / Control Plans
- Cross-Functional Engineering Leadership
- Supplier Performance Improvement
- Global Project Coordination
- Statistical Process Control (SPC)
Accomplishments
- Best Shin Team: Line Clearance Weld Shin 2024
- Best Kaizen Team: Lean Process Conversion 2023
Certification
- ISO 9001:2015 Internal Auditor
- IATF 16949:2016 Internal Auditor
Program & Supplier Leadership Highlights
- Managed supplier quality and manufacturing readiness across global OEM supply chains supporting BMW, Daimler, Ford, GM, Rivian, Lucid, and Volvo programs.
- Led product launch quality planning and manufacturing process validation for complex multi-supplier programs.
- Directed supplier audits, corrective actions, and process improvements to maintain production readiness and customer quality standards.
Timeline
Senior Quality Engineer / Manager Quality
Cytiva
01.2021 - Current
Quality Specialist / Quality Engineer
Varite (BMW Manufacturing)
01.2020 - 01.2021
Product Quality Engineer
MingHua
01.2018
Advanced Quality Planning Engineer
Roechling Automotive
01.2018 - 01.2020
Module Quality Engineer | Supplier Quality Engineer
Bertrandt (BMW Manufacturing)
01.2015 - 01.2018