Summary
Overview
Work History
Education
Skills
Timeline
Generic

Andrew Peroutka

Union Grove

Summary

Mechanical Engineer with nearly 4 years of experience leading full product development from concept through design, analysis, FEA, prototyping, testing, and production. Recognized for exceptional CAD modeling skills in SolidWorks and Creo Parametric, with expertise in manufacturability improvements, reverse engineering, mechanical systems, tolerance analysis (GD&T), and standards-based quality assurance. Proven ability to solve complex engineering challenges, optimize product performance, support engineering documentation, and deliver cost-effective, reliable solutions through cross-functional collaboration.

Overview

4
4
years of professional experience

Work History

Mechanical Design Engineer

Lavelle Industries Inc.
Burlington
06.2023 - Current

Product Ownership

  • Designed and launched a complete product from concept through production and market release

Design Improvement & Manufacturability

  • Led design change to rubber component, resolving sink marks and tearing during molding
  • Collaborated with manufacturing and quality to validate design effectiveness in production

Analysis & Risk Mitigation

  • Performed strength and factor-of-safety analysis related to a consumer liability investigation
  • Demonstrated failure was unlikely under normal operating conditions, supporting product defensibility

FEA-Driven Cost Savings

  • Conducted SolidWorks FEA on proposed design modification
  • Determined change would not improve performance, avoiding unnecessary tooling costs

Quality & Standards

  • Manage product quality through regular fitment evaluations
  • Verified compliance with ASSE standards, codes, and internal requirements

CAD / Modeling Excellence

  • Rebuilt and reorganized complex legacy CAD models, enhancing usability and robustness for downstream manufacturing support
  • Recognized by senior leadership, including the company president, for modeling quality and design organization
  • Selected to mentor and potentially train other engineers on CAD best practices

Mechanical Engineering Intern

Master Lock Company
Milwaukee
01.2022 - 08.2022
  • Utilized CAD software including SolidWorks, Creo Parametric, and AutoCAD for part design, modification, and assembly modeling, enhancing design accuracy.
  • Designed and reverse-engineered replacement parts and machine components to support production reliability and process improvements.
  • Created rapid prototypes using 3D printing to validate designs before final production, improving speed and accuracy of design implementation.
  • Applied critical thinking, mechanical analysis, and problem-solving skills to develop practical, cost-effective solutions to engineering challenges.
  • Participated in continuous improvement initiatives, analyzing manufacturing and operational processes to identify inefficiencies and propose engineering solutions that streamlined operations.
  • Collaborated with cross-functional teams to ensure designs met manufacturing requirements and functional specifications, aligning operational constraints with project goals.

Education

Bachelor of Science - Mechanical Engineering

University of Wisconsin, Milwaukee
Milwaukee, WI
05-2023

Skills

  • Mechanical Design and Product Development
  • CAD Modeling: SolidWorks, Creo Parametric
  • Finite Element Analysis (FEA) & Strength Analysis
  • GD&T / Tolerance Analysis
  • Manufacturing & Quality Assurance (fitments, ASSE standards)
  • 3D Modeling Cleanup & Reverse Engineering
  • Rapid Prototyping & 3D Printing
  • Materials & Component Testing
  • Engineering Documentation & Technical Reporting
  • Problem Solving & Design for Manufacturability
  • Cross-Functional Collaboration

Timeline

Mechanical Design Engineer

Lavelle Industries Inc.
06.2023 - Current

Mechanical Engineering Intern

Master Lock Company
01.2022 - 08.2022

Bachelor of Science - Mechanical Engineering

University of Wisconsin, Milwaukee
Andrew Peroutka