Andrew Shank
New Carlisle,OH
Summary
Proactive quality professional skilled in identifying trends and resolving quality issues through collaboration with cross-functional teams. Dedicated to maintaining high standards of quality assurance and implementing effective solutions for continuous improvement. Results-driven professional with extensive experience in quality engineering and process optimization. Skilled in effective communication and teamwork, contributing to successful cross-functional projects that enhance product quality and compliance.
Overview
19
19
years of professional experience
Work History
Quality Engineer/Process Engineer
Tessec MFG
Dayton, OH
05.2024 - Current
- Conducted quality inspections on products to ensure compliance with specifications.
- Collaborated with cross-functional teams to identify and resolve quality issues.
- Utilized quality management systems to document inspection results and findings.
- Analyzed data from inspections to identify trends and areas for improvement.
- Participated in root cause analysis for nonconformance incidents and corrective actions.
- Maintained records of quality tests, inspections, and compliance reports consistently.
- Maintained records of all products manufactured in accordance with documentation requirements.
- Collaborated with quality team members and leaders to monitor conformance to quality standards.
- Developed and maintained Quality Assurance procedures in accordance with ISO 9001 standards.
- Investigated non-conformances using problem solving techniques such as 8D or 5 Why's methodologies.
- Reviewed engineering drawings, process specifications, test requirements, inspection plans, and other technical documents for accuracy.
- Performed data analysis to identify root causes of quality issues and developed corrective actions.
- Assisted in the design and implementation of new processes for improved product quality.
- Collaborated with cross-functional teams to develop solutions that improve overall product quality.
- Participated in continuous improvement initiatives by identifying opportunities for process optimization based on best practices from industry standards.
- Analyzed customer complaints and feedback, conducted investigations, and implemented appropriate corrective actions.
- Demonstrated strong knowledge of company standards and protocols during inspections.
- Designed and executed test plans for product validation and reliability testing.
- Oversaw the development of quality control documentation, including test procedures and inspection criteria.
- Utilized statistical process control techniques to monitor and control manufacturing processes.
- Implemented corrective and preventive actions to address non-conformities identified during quality inspections.
- Participated in product development meetings, providing input on quality considerations.
- Generated engineering documentation and oversaw design projects.
- Familiar with all GE aerospace quality platforms Edison works program, Rise program, open commercial programs
Lead Machinist/Shop Foreman
Select Arc
Troy, Ohio
01.2020 - 05.2024
- Monitored employee performance and provided feedback to improve productivity.
- Assigned tasks to employees and monitored productivity, performance and task completion.
- Trained and mentored machinists to enhance skills and ensure adherence to safety protocols.
- Monitored and adjusted processes or equipment to improve quality and productivity.
- Interpreted blueprints and technical drawings to ensure accurate machining specifications.
- Conducted routine maintenance on machinery to maintain operational efficiency.
- Collaborated with engineers to troubleshoot machining issues and implement solutions.
- Assisted in developing machining processes to enhance workflow efficiency and productivity.
- Ensured that quality control standards were met by inspecting finished products.
- Developed cost estimates for new projects based on labor hours required and material costs.
- Developed programs for CNC machining centers using CAD and CAM software.
- Worked closely with engineering staff to develop new processes or improve existing ones.
- Set up production parts according to blueprints or specifications using measuring instruments such as calipers, micrometers, height gauges.
- Ordered supplies needed for manufacturing operations including raw materials, cutting tools, replacement parts.
- Fabricated tools, jigs and fixtures to meet manufacturing and engineering needs.
- Designed fixtures, tooling or experimental parts to meet special engineering needs.
Lead Machinist/Process Engineer
Tessec mfg
Dayton, OH
10.2016 - 12.2019
- Inspected material after completion for accurate measurements of dimensions.
- Maintained documentation of all process parameters and test results.
- Monitored and adjusted processes or equipment to improve quality and productivity.
- Collaborated with other departments such as Quality Control and Maintenance on projects related to process engineering initiatives.
- Documented process improvements according to established protocols.
- Defined processes with project team to meet performance and cost targets.
- Implemented changes in the process to increase efficiency, safety, and quality.
- Analyzed existing processes and identified areas of improvement.
- Set up, adjusted and operated basic or specialized machine tools to perform precision machining operations.
- Led team in interpreting blueprints and technical drawings for production tasks.
- Worked closely with engineering staff to develop new processes or improve existing ones.
CNC Machinist
National Oilwell Varco Inc
Dayton, OH
04.2015 - 10.2016
- Operated CNC machines to manufacture precision components for oilfield equipment.
- Interpreted technical drawings to set up machining processes accurately.
- Monitored machine performance and adjusted settings for optimal production.
- Inspected finished parts for quality control using measuring tools and gauges.
- Assisted in training new employees on CNC operation and safety practices.
Machinist/Manufacturing Engineer
Process Equipment Company
Tipp City, Ohio
03.2011 - 04.2015
- Adjusted machine feed and speed, changed cutting tools, or adjusted machine controls when automatic programming was faulty or if machines malfunctioned.
- Monitored production output levels and made adjustments as necessary to maintain production goals.
- Verified conformance of finished work piece to specifications by checking measurements with a variety of precision measuring instruments such as height gauges, surface plates and cmm machines.
- Developed detailed documentation for all processes including Standard Operating Procedures.
- Collaborated with team members to identify and implement process improvements, enhancing overall production efficiency.
- Read and make blueprints, sketches, drawings, manuals, specifications or sample part to determine dimensions and tolerance of finished work piece.
- Reviewed engineering drawings for accuracy prior to releasing them into production environment.
- Measured and marked dimensions and reference points to meet precise specifications.
- Conducted quality inspections on finished products to meet specifications.
- Collaborated with engineers to improve machining processes and efficiencies.
Machinist
MIami Valley MFG
Dayton, OH
01.2007 - 03.2011
- Operated CNC machines to fabricate precision parts for various applications.
- Interpreted technical drawings and blueprints to guide machining processes.
- Conducted routine maintenance on equipment to ensure optimal performance.
- Collaborated with team members to troubleshoot and resolve production issues.
- Monitored workpieces for quality, ensuring adherence to specifications.
- Utilized measuring tools to verify dimensions and tolerances of machined parts.
- Assisted in training new machinists on equipment operation and safety procedures.
- Performed routine maintenance on machinery, including lubrication, cleaning.
- Read blueprints, sketches, drawings, manuals, specifications or sample part to determine dimensions and tolerance of finished work piece.
Education
Step 2 CNC Machining -
Sinclair Community College
Dayton, OH02-2008
High School Diploma -
Tecumseh High School
New Carlisle, OH05-2005
Some College (No Degree) - Manufacturing Engineering
Sinclair Community College
Dayton, OHSkills
- Quality inspections
- Data analysis
- Root cause analysis
- ISO 9001 compliance
- Continuous improvement
- Engineering documentation
- Customer feedback analysis
- Effective communication
- Problem solving
- Attention to detail
- Team building
- Project management
- Quality improvement plans
- Six sigma methodology
- Materials review
- Quality training development
- Production traceability
- Product design
- Process validation
- Corrective action planning
- Non-conforming materials report
- Quality documentation
- Non-destructive testing
- Process control documentation
- CRM software
- Corrective and preventive actions
- Quality management system
- Lean six sigma
- Multitasking and organization
- Process mapping
- Engineering support
- Manufacturing processes
- Technical documentation
- Team collaboration
- Decision-making
- Design and manufacturing reviews
Timeline
Quality Engineer/Process Engineer
Tessec MFG
05.2024 - Current
Lead Machinist/Shop Foreman
Select Arc
01.2020 - 05.2024
Lead Machinist/Process Engineer
Tessec mfg
10.2016 - 12.2019
CNC Machinist
National Oilwell Varco Inc
04.2015 - 10.2016
Machinist/Manufacturing Engineer
Process Equipment Company
03.2011 - 04.2015
Machinist
MIami Valley MFG
01.2007 - 03.2011
Step 2 CNC Machining -
Sinclair Community College
High School Diploma -
Tecumseh High School
Some College (No Degree) - Manufacturing Engineering
Sinclair Community College