ARJUN KOTI
Georgetown,TX
Summary
Results-Driven Manufacturing Engineering professional with 10+ years of experience in developing and launching high-volume Battery Manufacturing lines and leading capex projects upto $50MM. Proven track record in problem-solving and strong focus on core requirements to meet tight deadlines. Excellent technical communications, leadership skills and cross functional collaboration.
Overview
13
13
years of professional experience
Work History
Senior Manufacturing Engineer
Tesla Inc
Austin, TX
12.2021 - Current
- Designed, sourced, and launched high-volume and high-speed battery pack production lines for the Model S/X Plaid and Robotaxi.
- Provided consistent updates on the project, schedule, risks, and budget to the leadership team.
- Work with the product design team from the initial design phases of Pack and Ancillary to define cost-effective manufacturing methodologies and DFM.
- Led collaborative discussions with cross-functional (Controls, Industrial, Packaging, Material Flow, Facilities) teams to drive the successful incorporation of production lines into the factory.
- Managed high-budget projects ranging from $30MM to $50MM efficiently.
- Lead RFQ efforts, author equipment specification packages, own the manufacturing process, and line design.
- Lead vendor selection efforts, issue POs, and manage vendors throughout the project lifecycle.
- Directed task management for a four-member engineering team within the project.
- Implemented innovative line designs focusing on high-speed conveyance, auto/manual fastening, laser welding, adhesive/seal dispense, EOL tests, controlled force installs, and auto pick-and-place operations.
Manufacturing Engineer
Tesla Inc
Reno, NV
12.2018 - 11.2021
- Lead manufacturing engineer for the low-volume battery module production line for the Model 3 in China.
- Managed equipment development with vendors and internal equipment teams from conception and sourcing, through on-time, successful deployment.
- Collaborated with product design engineers and supply chain team to launch products targeting new demographic markets.
- Executed key cycle time, availability, and yield improvement projects.
- Perform process validation and capability studies: GR&R, Cpk, and Cp analysis, GD&T, and assembly tolerance stacks.
Associate Manufacturing Engineer
Tesla Inc
Reno, NV
08.2017 - 11.2018
- Zone Lead for wire bonding and testing processes for Model 3 battery module manufacturing line.
- Led equipment installation, qualification, ramp, and improvement projects to meet program capacity.
- Enhanced manufacturing efficiency by optimizing wire bonding process yield through DFM techniques.
- Contributed to creating and maintaining FMEAs and control plans.
Senior Mechanical Design Engineer
Titan Automation Solutions
Hosur, India, TN
07.2013 - 08.2015
- Lead machine design engineer for automotive manufacturing equipment.
- Generated concept, embodiment designs, and detailed CAD models for precise automated machines.
- Prepared 2D drawings for the fabrication parts, and coordinated releasing them for purchase.
- Integrated electromechanical parts, such as servos, sensors, and PLCs. Applied ASME 14.5 guidelines to the designs.
- Operated in a project management setting to ensure timely delivery of machinery.
R&D Product Development Intern
Titan Automation Solutions
Hosur, India, TN
01.2013 - 06.2013
- Created and engineered a radial riveting machine for enhanced efficiency in component assembly.
R&D Manufacturing Intern
Oil Tubular Country Ltd
Hyderabad, India , AP
07.2012 - 12.2012
- Developed a new material for oil tubular goods to avoid sulfide stress cracking and to withstand high collapsible pressures while mining.
Education
Master of Science - Mechanical Engineering
Arizona State University
Tempe, AZ05-2018
Master of Science - Mathematics
Birla Institute of Technology & Science-Pilani
India06-2013
Bachelor of Science - Mechanical Engineering
Birla Institute of Technology & Science-Pilani
India 06-2013
Skills
- Project Management and Team Leadership
- Strong organizational and planning skills
- Root cause analysis and Problem Solving
- Capex Projects and Time Management
- Vendor and supplier management
- Lean manufacturing expertise
- Production Line Design and Optimization
- Automation and Robotics
- GD&T, Statistical process control
- Quality Control and Implementation
- Proficient in CAD/CAM Software
- Proficiency in Microsoft Office Suite (Word, Excel, PowerPoint)
Timeline
Senior Manufacturing Engineer
Tesla Inc
12.2021 - Current
Manufacturing Engineer
Tesla Inc
12.2018 - 11.2021
Associate Manufacturing Engineer
Tesla Inc
08.2017 - 11.2018
Senior Mechanical Design Engineer
Titan Automation Solutions
07.2013 - 08.2015
R&D Product Development Intern
Titan Automation Solutions
01.2013 - 06.2013
R&D Manufacturing Intern
Oil Tubular Country Ltd
07.2012 - 12.2012
Master of Science - Mechanical Engineering
Arizona State University
Master of Science - Mathematics
Birla Institute of Technology & Science-Pilani
Bachelor of Science - Mechanical Engineering
Birla Institute of Technology & Science-Pilani
Similar Profiles
Jiwoo SonJiwoo Son
Production Planning Manager- Head of GFTX Vehicle Planning (Model Y, Cybertruck) at TESLA INCProduction Planning Manager- Head of GFTX Vehicle Planning (Model Y, Cybertruck) at TESLA INC
Maximo LlanasMaximo Llanas
Lead Production Associate at Tesla IncLead Production Associate at Tesla Inc
KAREN JOHNSONKAREN JOHNSON
HR Manager at Tesla IncHR Manager at Tesla Inc
Victoria GonzalezVictoria Gonzalez
At Home Program Operations Manager at Action Behavior CentersAt Home Program Operations Manager at Action Behavior Centers
Carson D. RisenhooverCarson D. Risenhoover
Firefighter at Cedar Park Fire DepartmentFirefighter at Cedar Park Fire Department