Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Aryan Hirpara

West Haven,CT

Summary

Currently pursuing my M.S. in Mechanical Engineering at the University of New Haven and working as a Design Engineering Intern at HyAxiom (Doosan), with expertise in product design, structural analysis, basic component CFD/FEA, and compliance validation. I am interested in joining Medtronic because of its innovative contributions to healthcare technology and its mission to improve and save lives. This role aligns perfectly with my skills and interests in R&D Engineer, Mechanical Design Engineer, and Product Engineer positions, where I can apply my engineering expertise to develop high-quality, reliable, and impactful products.

Overview

3
3
years of professional experience
1
1
Certification

Work History

Design Eng Intern

HyAxiom Doosan
East Hartford, USA
06.2025 - Current
  • Concept Development & 3D Design: Developed 5+ design concepts using Pugh charts and compliance matrices; created detailed 3D CAD models that improved design review efficiency by 20%.
  • Structural & CFD Analysis: Performed structural analysis and basic CFD simulations for PEMWE stack components, enabling a 15% reduction in predicted stress concentration and improved operational reliability.
  • Test Rig Design & Documentation: Finalized and optimized test rig design, operations, and documentation, reducing validation setup time by 25%.
  • Prototype Development & Supplier Collaboration: Designed and manufactured 3 functional prototypes; collaborated with suppliers to achieve 100% dimensional accuracy within tolerance limits.
  • Compliance with Standards: Reviewed codes and standards, ensuring full compliance with ISO/ASME requirements for pressure components.
  • Technical Reporting & Cross-Functional Collaboration: Delivered weekly technical reports and participated in bi-weekly cross-functional reviews, accelerating decision-making and maintaining project timelines.

Robotics Researcher

University of New Haven
West Haven, USA
01.2025 - Current
  • Gesture-Based Robot Control: Spearheading development of dual UR3e arm control via ROS and Leap Motion, synchronizing real-time robotic behavior.
  • CAD & Simulation: Created modular component designs and validated them using tolerance stack-up and simulation testing.
  • AI & Edge Computing Integration: Planning integration of NVIDIA Jetson modules and depth sensors for enhanced machine perception and edge AI capabilities.
  • Motion Planning: Architected a robust real-time motion framework for synchronized operation and reduced latency response.
  • System Optimization: Conducting precision response tuning and latency analysis for improving real-time mechatronic performance.

Advanced Manufacturing Engineer

Ingersoll Rand
, India
06.2023 - 09.2024
  • Mechanical Fixture & 3D Design: Designed complex mechanical fixtures and compressor components using SolidWorks and Creo Parametric.
  • Simulation & Reliability Engineering: Conducted Finite Element Analysis (FEA) and tolerance stack-up analysis to minimize field failures and enhance component durability.
  • Lean Manufacturing & Process Improvement: Applied Kaizen, Value Stream Mapping (VSM), and standardized work practices, resulting in a 15% increase in production throughput.
  • Cross-Functional Team Leadership: Led a team of 5 engineers, coordinating fixture designs, ISO-compliant documentation, and process optimization strategies.
  • Technical Documentation & Systems: Created and maintained BOMs, SOPs, and engineering change documents using Windchill PLM and Oracle ERP.
  • New Product Development: Contributed to 4 NPD projects in one year, including RSB 22B and E-Series (75–160 kW) compressors. Designed and validated components using Creo and SolidWorks. Collaborated globally to ensure manufacturability and integration. Awarded for innovation and timeline acceleration.

Process Engineer Intern

Harsha Engineers
, India
01.2023 - 05.2023
  • Process Development & Optimization: Designed and implemented a complete manufacturing process flow, coordinating between departments to streamline operations and boost throughput.
  • Value Stream Mapping & Time Studies: Applied VSM and detailed time-motion studiesto pinpoint bottlenecks, eliminate non-value-added activities, and cut overall throughput time by 12%.
  • Lean Manufacturing Implementation: Introduced workflow changes based on Lean principlesand 5S, improving material flow, workspace organization, and operator efficiency.
  • Production Flow Control:Established clear process checkpoints and standardized documentation to ensure smooth handoffs between stages and reduce delays.

Education

Master of Science - Mechanical Engineering

University of New Haven
USA
12.2026

Bachelor of Science - Mechanical Engineering

Pandit Deendayal Energy University
India
05.2023

Associate Degree - Mechanical Engineering

Gujarat Technological University
India
10.2020

Skills

CAD & Design: SolidWorks, Creo Parametric, CATIA, AutoCAD

Simulation: ANSYS (FEA/CFD), Stress/Modal Analysis

Robotics & Control: ROS, Python, Arduino, Leap Motion, Real-Time Motion Planning

Manufacturing & Quality: GD&T, Lean Six Sigma, VSM, 5S, ISO 9001,

Tools: Windchill PLM, Oracle ERP, MATLAB, MS Project, PFMEA, DFMEA, Compliance Matrix, Pugh Matrix

Certification

President – MESA (Mechanical Engineering Student Association)

Leadership & Team Management: Served as President of MESA, leading a team of 12 members to coordinate events and initiatives for over 300 mechanical engineering students.

  • Event Planning & Execution: Organized technical workshops, expert lectures, and industrial visits, fostering practical learning and industry exposure.

FSW Defect Detection using ML & OpenCV

ML-Based Defect Detection: Developed a Python ML model with 85%+ accuracy for classifying FSW joint defects. Image Processing: Applied OpenCV for weld image preprocessing and feature extraction.

  • Inspection Automation: Reduced manual inspection and supported real-time quality control.
  • Model Training: Used Random Forest and SVM on labelled weld datasets.
  • Workflow Integration: Collaborated with engineers to embed model outputs into inspection processes

Timeline

Design Eng Intern

HyAxiom Doosan
06.2025 - Current

Robotics Researcher

University of New Haven
01.2025 - Current

Advanced Manufacturing Engineer

Ingersoll Rand
06.2023 - 09.2024

Process Engineer Intern

Harsha Engineers
01.2023 - 05.2023

Master of Science - Mechanical Engineering

University of New Haven

Bachelor of Science - Mechanical Engineering

Pandit Deendayal Energy University

Associate Degree - Mechanical Engineering

Gujarat Technological University
Aryan Hirpara