Avinash Vangaveti
Millersburg,PA
Summary
Results-driven Manufacturing Engineer with expertise in Lean management and Six Sigma, demonstrated at Rane Light Metal Castings Limited. Achieved a 20% reduction in material handling time through 5S implementation. Skilled in root cause analysis and project management, fostering continuous improvement and operational excellence in fast-paced environments.
Overview
7
7
years of professional experience
1
1
Certification
Work History
Manufacturing Process Associate
Stem Xpert LLC
Millersburg, PA
03.2025 - Current
- Company Overview: Thermo Fisher Scientific
- Produce bags using Standard Operating Procedures (SOP) in line with product blueprint. Use tape measure to build products based on customer specifications.
- Maintain correct documentation in accordance with GMP guidelines. Create a culture of safety and excellence throughout all activities.
- Assemble products in a fast-paced team atmosphere and participate in Lean Practical Process Improvement (PPI) initiatives.
- Conduct visual inspections on both in-process and finished products, and escalate issues as needed.
- Implemented Lean Manufacturing techniques such as 5S, Kaizen events, Kanban systems, in order to optimize production flow and improve overall efficiency.
- Participated in cross-functional teams responsible for developing innovative solutions that reduced costs or improved quality and delivery performance.
- Performed root cause analysis on various production issues and developed corrective actions plans.
Quality engineer
Trident Welding Research & Academy
08.2022 - 02.2023
- Implemented Lean Six Sigma approaches to identify and eliminate production inefficiencies, resulting in a 15% reduction in defect rates and improved overall product quality.
- Used 5S concepts to improve workplace organization and safety, increasing operating efficiency by 10%.
- Collaborated with cross-functional teams to carry out PFMEAs, which identified and mitigated high-priority risks in manufacturing processes.
- Used modern inspection methods including X-ray fluorescence (XRF) and computed tomography (CT) to assure product compliance with industry requirements.
Manufacturing Engineer
Rane Light metal Castings Limited
11.2018 - 05.2019
- I am implementing the 5S model to improve workspace organization and safety, resulting in a 20% reduction in material handling time.
- I assisted in the construction of process flow diagrams and control plans, ensuring adherence to Lean concepts and client needs.
- I participated in Root Cause Analysis (RCA) for process irregularities and implemented corrective steps to improve process reliability.
Education
Masters - Industrial Engineering
Lamar University
Beaumont, Tx12.2024
Bachelor of Engineering - Mechanical
Anurag Engineering College
Kodad, TS07.2022
Skills
- Fusion360
- Auto Cad 2D&3D
- SAP
- MATLAB
- SOLIDWORKS
- MS OFFICE
- Lean management
- Six Sigma
- 5s
- Kaizen
- Ishikawa Diagram
- Root Cause analysis
- Pareto Analysis
- Statistical process control
- Flow charts
- Fish bone
- Continuous improvement
- Project management
- Time and Motion Studies
- PFMEA
- SOP Development
- Layout Design
- BOM/Routing Development
- Lean manufacturing
- Problem solving
- 3D printing and additive manufacturing
- ISO standards
- Decision-making
- Motion study
- Maintenance planning
- Statistical analysis
Websites
Certification
- Certified Caddesk in Fusion360, SolidWorks, AutoCAD 2D&3D
- ASQ Certified Six Sigma Yellow Belt
- Certified OSHA Safety Training
Projects
Reduce errors and rework associated with sales orders, Enhance customer satisfaction and reduce operational costs by implementing lean methodologies and continuous improvement strategies., Created and standardized quality control checkpoints across the sales order process, reducing rework rates by 25% and ensuring consistent adherence to client specifications.
Al6061-T6 Nano Surface Composites via Friction Stir Processing, Optimized friction stir processing parameters for Al6061-T6 nano structured surface composites, achieving a 30% increase in hardness compared to conventional processing., Implemented advanced characterization techniques such as electron microscopy and X-ray diffraction to analyze the microstructure of the fabricated composites, yielding an enhancement in tensile strength.
Fabrication of E-glass Fibres Composites, Engineered an innovative fabrication method for E-glass fibre composites, slashing production time through optimized processing techniques and automation., Executed stringent quality control protocols, resulting in a reduction in defect rates, ensuring consistent and reliable composite performance.
Awards And Leaderships
- Event organizer of Technical event Adwitiya 2022, Anurag Engineering College (2022)
- Student coordinator of The Mechanical Department from 2019-2022
Timeline
Manufacturing Process Associate
Stem Xpert LLC
03.2025 - Current
Quality engineer
Trident Welding Research & Academy
08.2022 - 02.2023
Manufacturing Engineer
Rane Light metal Castings Limited
11.2018 - 05.2019
Masters - Industrial Engineering
Lamar University
Bachelor of Engineering - Mechanical
Anurag Engineering College
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