Ayush Kumar
Carbondale,IL
Summary
Highly experienced engineer specializing in thermal & fluid sciences with a Ph.D. in Engineering Science. Proficient in computational studies, heat transfer research, programming, and CAD. Passionate about optimizing energy systems. Possesses a strong teaching background and actively seeks collaborative opportunities in thermal & fluid sciences.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Thermal System Engineer
Chemours
Newark, DE
06.2023 - Current
- Principal investigator for hose permeation study, testing permeation rates for new-generation refrigerant on hoses from Danfoss, Continental, and Denso in accordance with SAE standard J3642.
- Developed Electric Vehicle heat pump models for Hyundai Kona and Volkswagen ID4 (CO2 system) using GT-Suite, and validated them with lab data following the SAE test matrix.
- Created heat pump models for the comparison of Propane-WG secondary loop system with R1234yf direct system.
- Led technical presentations, showcasing the benefits of new-generation refrigerant over incumbent solutions.
Research Assistant
Multiphase Flow Lab
Carbondale, IL
01.2018 - 05.2023
- Developed CFD codes to simulate fluid and thermal flow problems, ensuring accurate modeling and simulation.
- Performed qualitative and quantitative analysis on the assigned data, extracting meaningful insights and identifying patterns.
- Generated comprehensive research questions and formulated potential hypotheses to guide further investigation.
Instructor - Mechanic
Southern Illinois University
Carbondale, IL
08.2018 - 12.2022
- Thermodynamics, Applied Fluid Mechanics, Heat Transfer, Thermal Measurement Lab, Fluid Mechanics Lab.
- Observed and evaluated student performance and development and provided appropriate feedback on work.
- Implemented instructional materials and curriculum to meet specific program needs.
- Maintained accurate records to comply with federal, state and local standards.
Teaching Assistant
Southern Illinois University
Carbondale, IL
01.2018 - 05.2023
- CAD-Solidworks, Energy Conversion Systems, Design of HVAC, System Dynamics & Control.
- Instructed and monitored students in use and care of equipment and materials.
- Prepared lesson materials, bulletin board displays, exhibits and demonstrations to assist teachers in classroom preparation.
Diesel Locomotive Works
Engineering Assistant
Varanasi, India
10.2013 - 03.2015
- Assisted senior engineers with design and development of combustion chamber for a future V16 Train Engine which targets to produce 4400 HP.
- Simulated fluid flow using ANSYS for thermal management.
- Researched and analyzed customer design proposals, specifications, manuals and other data.
- Improved technical abilities by pursuing training and practical learning opportunities.
Indo-Danish Tool Room
Design Engineer
Jamshedpur, India
01.2012 - 08.2013
- Sketched outline designs and used CREO2.0 to create detailed designs and specifications.
- Conducted design reviews and made necessary modifications to improve product performance and reliability.
- Worked with cross-functional teams to ensure project timelines and deliverables were met.
- Created bills of materials (BOM) and managed product lifecycle from concept to production.
Education
Ph.D. - Engineering Science
Southern Illinois University
Carbondale, IL12.2023
Master of Science - Automotive Systems
Kettering University (formerly General Motors Institute)
Flint, MI06.2017
Bachelor of Technology - Mechanical Engineering
M.S.R.I.T
India08.2013
Skills
- Technical Skills Software: GT-Suite, MATLAB, SIMULINK, SOLIDWORKS, AUTODESK, CREO, ANSYS, Mathematica, EES, AVL Fire, Pointwise, COMSOL, Fortran, Python, Paraview
- Verbal and Written Communication
- Data Analysis
- Work Planning and Prioritization
- Critical Thinking
- Teamwork and Collaboration
Certification
• “Fundamental of control Systems - Gasoline” , SAE certificate of Mastery Courses. - 2017
• “Vocational training on CREO 2.0 (ProEngineer) with project”, on design and assembly of Machine Vise. - 2013
• “Vocation Training in Heavy Machine Shop, Truck Machine Shop, Rotor Shop and Loco Assembly Shop” - 2012
Accomplishments
- Created highly effective FORTRAN program that significantly impacted efficiency and improved operations in thermal computation sector.
- Developed a test result database to improve the accuracy and efficiency of analysis and reporting.
- Calibrated, tuned & tested engine control model on GM Ecotech 2.4L at different load conditions.
Languages
English
Full Professional
Hindi
Native/ Bilingual
German
Elementary
Timeline
Thermal System Engineer
Chemours
06.2023 - Current
Instructor - Mechanic
Southern Illinois University
08.2018 - 12.2022
Research Assistant
Multiphase Flow Lab
01.2018 - 05.2023
Teaching Assistant
Southern Illinois University
01.2018 - 05.2023
Diesel Locomotive Works
Engineering Assistant
10.2013 - 03.2015
Indo-Danish Tool Room
Design Engineer
01.2012 - 08.2013
Ph.D. - Engineering Science
Southern Illinois University
Master of Science - Automotive Systems
Kettering University (formerly General Motors Institute)
Bachelor of Technology - Mechanical Engineering
M.S.R.I.T