BALAJI THANGAVELU
Manlius,NY
Summary
Detail-oriented and innovative professional with extensive experience in mechanical design and manufacturing. Expertise in PTC Creo, windchill, Teamcenter and injection-molded plastics design, committed to delivering high-quality solutions that optimize performance and ensure safety.
Overview
19
19
years of professional experience
Work History
Industrial Designer
LNT TECHNOLOGY SERVICES
MANLIUS, NY
08.2015 - Current
- Engineered complex, profiled air-propelling fan systems for HVAC units.
- Design for the manufacturing of injection-molded plastics, sheet metal fabrication, parts for CNC machining, and casting.
- Executed development of form, fit, and tolerance for mechanical components utilizing GD&T and tolerance stack-up analysis based on critical-to-function, safety, and process parameters.
- Engineered innovative design solutions through 3D modeling in PTC Creo, prototyping, testing, creating manufacturing models, assemblies, drawings, and releasing files in Windchill.
- Worked with cross-functional teams to include design requirements, and coordinated with suppliers for quotes, orders, and to optimize design for manufacturing.
- Formulate superior modeling techniques for prototype and manufacturing in Creo, producing documentation to assist design team
Mechanical Designer
HCL Technologies
Bangalore, INDIA
11.2006 - 05.2011
- Interpreted 2D drawings and developed 3D models in CATIA.
- Employed top-down assembly design to accurately position aircraft components within global coordinate system.
- Released and maintained files in Teamcenter for enhanced project tracking.
- Utilized Teamcenter visualization to verify assembly structure and bill of materials.
Education
Safety - OSHA-30
Occupational Safety And Health Adminsitration
Syracuse, NY01-2025
Drone Operation - Part 107 For Remote Pilot Certification
Federal Aviation Administration
Ithaca, NY12-2024
Optimization - Lean Six Sigma Manufacturing
EMS Consulting Group
Carlsbad, CA12-2017
MBA - International Business
Annamalai University
Tamilnadu05-2012
Bachelor of Engineering - Mechanical Engineering
Hindustan College of Engineering
Tamilnadu05-2006
Skills
- PTC Creo Solid modeling, Generative surface design, sheet metal design, assembly, Drawing, layouts and Animation
- Windchill and Team Center
- GD&T and tolerance stack-up
- Injection molding, SMC, BMC
- Machining, sheet metal fabrication, and casting
- 3D prototyping
- Inspection & test fixtures design
- Workflow coordination
- Innovation in product solutions
- Innovation in 3D modeling techniques
- Optimization in design, manufacturing, and logistics for cost reduction
Timeline
Industrial Designer
LNT TECHNOLOGY SERVICES
08.2015 - Current
Mechanical Designer
HCL Technologies
11.2006 - 05.2011
Safety - OSHA-30
Occupational Safety And Health Adminsitration
Drone Operation - Part 107 For Remote Pilot Certification
Federal Aviation Administration
Optimization - Lean Six Sigma Manufacturing
EMS Consulting Group
MBA - International Business
Annamalai University
Bachelor of Engineering - Mechanical Engineering
Hindustan College of Engineering
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