Bartholomew J. Wellisley

• Managing/performing the customer's installations (Compass / Aramark) of Point-of-Sale systems for on-site cafeterias
• Setting up networks/printers/kiosks/order management screens/barcode scanners/credit card readers/mag swipes
• Training customers for system use/set-up/maintenance/changes

(Company down-sizing, position eliminated)

• Fire Trucks/Ambulances/Brush Trucks,
• Managing fabrication projects (new truck deliveries/wreck rebuilds/body remounts/customer customizations)
• 5S coordination
• Safety compliance auditor
• SolidWorks (3D models/drawings)
• Operation of Messer cutting machine/Accurpress/manual press/shear machine

(Wife’s job required a relocation to Clermont, FL)

• Managing PDP projects (QIT support, NGTD, HCR, and Payload Weigh)
• Subject Matter Expert for hydraulics / NGTD / Payload Weigh
• Managing rebuild shop, lead for 2 technicians
• Revamped 5S and developed/tracked new KPIs for the group’s supporting roles
• ISO compliance team auditor
• Utilized Confluence and JIRA for issue tracking/resolution with international suppliers
• CAD: NX 8.0 / CREO

(Contract canceled by USAF)

• Developed manufacturing plans
• Development of military combat vehicles
• Developed test requirements
• Built engineering, design, and manufacturing teams
• Managed 9 employees
• CAD: NX 7.5 / AutoCAD

Features, Verification, and Validation Group (Consultant via Adecco)
Accelerated Endurance Testing Engineer – October 2016 – July 2018

• Managing test truck up-time
• Tracking testing issues
• Managing responsible engineers for issues
  

Project Manager – October 2015 - April 2017

• Managed trucks for multiple new launch programs for both Volvo and Mack trucks in both US and AUS
• Managed multi-million dollar budgets, time plans, testing (both rig and field tests), and new vehicle builds
• Managed competitor vehicle analysis and fuel economy programs
• Revamped 5S and developed/tracked new KPIs for the group’s supporting roles

(Consultant via Experis-Manpower, plant closure)

• Assisted in preparations for moving production to Reynosa, Mexico
• Reverse engineered various furniture models
• Investigated/rebuilt BoMs/build operations/drawings using AutoCAD
• Documented build operations using time/motion studies/material handling

• Lay-off, company down-sizing, company sold)
• Developed quotes/new products/layouts for aftermarket sales in commercial aircraft seating
• Worked with Sales/Certification/Purchasing/Manufacturing to provide timely and accurate customer quotes
• Generated internal/external No Technical Objections (NTO) for customer repairs/modifications following approvals
• Approving engineer for on-site FAA Repair Center issuing re-work/repair guidance/approvals/NTOs, applying AS9100
• Developed aftermarket solutions for customers’ specific inquiries, i.e
• Add-on cup holder/device holder/etc
• Lead support team of design/project engineers to evaluate configuration/seat modifications and assembly
• Initiated ECNs/Service Bulletins/process improvements/new engineering tools
• Fabricated/machined a new seat model as an OEM item for SAO, from concept which is currently testing towards TSO
• Champion of the SAO Engineering Cage for corporate 5S compliance
• CAD – NX 7.5

(Fill-in position while continuing my engineering search)

• Patrolman in a marked police cruiser handling calls for service, special events, and traffic

(Consultant via TriMech Services, short-term)

• New product development/sustaining engineering for consumer electronics
• Re-designed components to resolve warranty issues
• Worked with a supplier to set programming for CNC machine
• Worked in a Clean Room environment
• Developed motherboard layouts in SolidWorks
• Obtained specifications/sample parts for prototype use
• Fabricated/assembled/machined prototype parts/assemblies

(Consultant, short-term)

• Consumer product supplier to main customers of P&G and Marlboro
• Developed CAD models/drawings in Pro-E Wildfire
• Applied Moldflow analysis for verification
• Created functional prototypes/SLA models
• Designated CTQ/GD&T for product drawings

(Position Eliminated, 2 programs launched/2 programs canceled/1 suspended)

• Developed new products in commercial and consumer markets for waste management, cleaning, and material handling
• Lead engineer for cross-functional teams
• Redesigned products to work around patents
• Created material/shipping savings/more robust designs
• Designed/fabricated poka-yokes/test fixtures
• Developed CAD models/drawings in SolidWorks
• Designated CTQ/GD&T for product drawings
• Fabricated full-scale functional prototypes
• Created Product Performance Specifications
• Developed new suppliers in India/China
• Performed testing on current products/competitor products
• Introduced the AAR as a “Raise the Bar”
• Provided monthly updates to the Operating Team

(Company sold, plant closed)

• Lead engineer for manual/static/power seat lumbar systems
• Worked with customers for PPAP
• Created program timing to meet PPAP timing
• Supported OEM customers Ford/GM/DCX/AG
• Created DFMEA/part layouts/FAI/tolerance stack-ups
• Managed ECNs/prototype production tooling/DOE
• Performed testing and analyzed assemblies
• Resolved failures using 8D corrective actions

(Lay-off, company down-sizing)

Interior Harmony Engineer/Liaison Engineer – December 2003 to September 2004

• Setup this Lear “customer focused” position for the GM Division to follow the benchmark at the DCX division

• GMT900 Truck/SUV/UUV • Created the GM Material Database

• Created program timing for PPAP

Interior Craftsmanship Engineer – all DaimlerChrysler (DCX) programs – January 2000 to December 2003
□ January 2000 Promoted to Craftsmanship Engineer responsible for all Lear DCX interior components
□ January 2003 Promoted to Craftsmanship Coordinator by the customer at DCX for specific programs

• Managed customer’s suppliers using databases

• Managed complete interiors for PT-27/RS04/RG04/ND05

• Constructed/performed Lear-Mexico AAR training

• Created component boundary samples facilities/suppliers

Product Engineer – Durango/Dakota – July 1999 – January 2000
Lead engineer for the Durango 3rd row seat and all supplied interior trim components for the AN/DN programs

• Designed/tracked/launched interior seat components

• Resolved product issues and improved designs

• Managed prototype/production tools through launch

• Used Lean techniques creating cost savings

□ Managed the 2003 NAIAS seating for the 2004 American LeFrance concept Durango design

(Company sold, plant closed and position relocated)

• Program engineer (started as an engineering intern) for seat tracks/recliners/latches creating/assigning/approving ECNs requested by the customer for the EN114/WJ programs
• Designed packaging for new airbag position sensors
• Redesigned recliner latches due to critical field failures
• CAD - Catia / UG