Bashar Khasawneh
Director, Battery System Engineering
Rochester Hills,MI
Summary
Accomplished Engineering Leader with over 20 years of expertise in power electronics and high-voltage battery systems. Renowned for driving innovation, leading large-scale projects, and optimizing product development cycles in top-tier automotive and electrification companies. Proficient in the electrification domain with a comprehensive understanding of safety, cost efficiency, and quality improvements. In my recent role as Director of Battery Systems Engineering at Canoo, I led the development and integration of advanced high-voltage battery systems from concept to production, achieving significant cost reductions and robust battery validation. At Stellantis, I spearheaded inverter design and electrified powertrain validation, managing a global team to deliver high-performance solutions. I established standardized engineering processes and reporting frameworks, enhancing cross-functional efficiency and communication. My tenure at Ford Motor Company involved specialization in fuel cell, electric, and hybrid vehicle technologies, focusing on traction drives, inverters, chargers, DC-DC converters, and high-voltage lithium-ion battery systems. My skill set includes robust product development, adept technical project management, strategic sourcing initiatives, and effective customer and supplier management, ensuring alignment with organizational objectives and senior management directives. Additionally, I am committed to talent development, actively mentoring and cultivating future leaders within the organization.
Overview
27
27
years of professional experience
Work History
Director: HV Battery System Engineering
Canoo
07.2021 - 01.2025
- In my current role, I manage the design and release of high-voltage (HV) batteries, overseeing both the design and validation teams to ensure seamless execution
- I lead the implementation of design changes, driving supplier selection to meet critical milestones and deliverables
- Additionally, I spearhead the redesign of battery packs with a focus on safety, coordinating testing and implementation efforts to guarantee compliance and performance
- I also oversee the Gamma battery build, culminating in the successful launch of the battery for production
Manager: PHEV Validation/PIM DRE&V
Stellantis
05.2016 - 07.2021
- Managing the Design Release and Validation (DRE&V) for Power Inverter Modules (PIM) involves overseeing technical requirements and source packages, as well as selecting suppliers and coordinating tool kick-offs and Production Part Approval Processes (PPAP)
- Responsibilities include ensuring the validation and timely delivery of the PIM, along with resolving any issues that may arise during the process
- Additionally, all electrified powertrain development and validation activities are led by coordinating resource plans to execute programs effectively and establishing a long-term strategy for development and validation resources
- Teams in the APAC and EMEA regions are developed and managed for global initiatives and tailored training plans are created for these teams
- The focus remains on executing all testing in accordance with program timelines while continuously seeking opportunities to improve testing efficiencies
Lead Systems Engineer
Ford Motor Co
09.2000 - 05.2016
- As a Lead Systems Engineer for electric drive systems, I am responsible for delivering the power conversion unit (PCU) for a battery electric vehicle program, which includes the integration of the charger, DC/DC converter, and inverter
- I also lead the design and release efforts for high-voltage (HV) lithium-ion battery packs used in the C-Max and Fusion PHEV vehicles
- My responsibilities encompass developing systems specifications and overseeing the design and release processes for advanced product development, including inverters, DC-DC converters, and chargers
- I create the System Design Requirements (SDR), establish performance criteria, and conduct performance analysis, simulations, testing, and validation of both components and systems
- Additionally, I develop requirements for environmental, electrical, and electromagnetic compatibility (EMC) testing while managing and resolving all electronics-related issues and engineering changes
- I oversee the development and validation (DV) testing timelines and milestones, supporting vehicle integration and propulsion teams for Series Hybrid Electric Vehicles (SHEV) and Battery Electric Vehicles (BEV)
- My role includes design and release responsibilities for in-house battery packs, managing project timelines and GPDS deliverables, developing system-level (DFMEA), and conducting design reviews with suppliers to ensure alignment and quality
Technical Project leader
Continental Automotive GmbH
10.2003 - 06.2006
- As the Technical Project Leader (TPL), I am responsible for the Core Door Modules (CDM) and Heated Seat Modules (HSM), where I design heated seat modules equipped with CAN communications
- In this capacity, I oversee all seat modules, managing both the design and validation processes to ensure successful project execution and delivery
- My role involves coordinating cross-functional teams, addressing technical challenges, and ensuring that all specifications are met throughout the development lifecycle
Development Engineer
TRW Aeronautical Systems Lucas Aerospace
06.1998 - 09.2000
- Responsible for the Generator Control Units (GCUs) used in commuter airplanes, focusing on the modification and testing of these units to ensure compliance with FAA regulations
Education
Ph.D. - Electrical and Computer Engineering
08.2014
Master of Science - Electrical Engineering
12.2002
Bachelor of Science - Electrical Engineering
08.1995
Skills
- Strategic Planning
- People Management
- Operations Management
- Project Management
- Vehicle Launch
- Creativity and Innovation
- Strategies and goals
- Budget Management
- Staff Development
- Issues Resolution
- Negotiation
- Hiring and Retention
- System Design
- Product Development
- Problem-solving abilities
- Multitasking Abilities
- Intellectual property management
Publications
- Paralleled DC-DC Power Converters Sliding Mode Control with Dual Stages Design, Khasawneh, Bashar, Maha Sabra, Mohamed A. Zohdy, Journal of Power and Energy Engineering, 2, 2014, 1
- Nonlinear Control of Interior PMSM Using Control Lyapunov Functions, Sabra, Maha, Bashar Khasawneh, Mohamed A. Zohdy, Journal of Power and Energy Engineering, 2, 2014, 17
- Novel Operating Mode for DC-to-DC Converters in PHEVs, Khasawneh, Bashar, Maha Sabra, M. Zohdy, Development, 2012, 03-27
- Power converter variable structure control surface design, Khasawneh, Bashar, Maha Sabra, M. Zohdy, 3rd International Conference on Electronic Power and Energy Conversion Systems, 2013
- Nonlinear Control of DC Motors, Sabra, Maha, Bashar Khasawneh, Mohamed A. Zohdy, IEEE Transportation Electrification Conference, 2014
Boardmembership
Engineering board member at Eastern Michigan University
Timeline
Director: HV Battery System Engineering - Canoo
07.2021 - 01.2025
Manager: PHEV Validation/PIM DRE&V - Stellantis
05.2016 - 07.2021
Technical Project leader - Continental Automotive GmbH
10.2003 - 06.2006
Lead Systems Engineer - Ford Motor Co
09.2000 - 05.2016
Development Engineer - TRW Aeronautical Systems Lucas Aerospace
06.1998 - 09.2000
The University of Akron - Master of Science, Electrical Engineering
The University of Akron - Bachelor of Science, Electrical Engineering
Oakland University - Ph.D., Electrical and Computer Engineering
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