Summary
Overview
Work History
Education
Skills
Accomplishments
Skills
Timeline
Generic

Benjamin Borkenhagen

Mayville,WI

Summary

With over twenty-three years of immersive experience in operations and facilities management, a dynamic skill set is brought to foster team cohesion and advance lean manufacturing principles. Recognized for collaborative spirit and adeptness at meeting stringent deadlines, outcomes are consistently driven while upholding meticulous attention to detail. Broad technical acumen spans electro-mechanical systems, troubleshooting fabrication equipment, leading projects, automating processes, and mastering lean manufacturing methodologies. As a seasoned leader, excellence in communication and performance in high-pressure scenarios is evident. A proactive problem-solving approach, coupled with dedication to operational efficiency, underscores commitment to cost reduction and organizational optimization. An unwavering work ethic and results-driven mindset position for driving impactful changes in operations management through effective team building and lean manufacturing strategies.

Overview

27
27
years of professional experience

Work History

Facilities and Maintenance Manager

API Heat Transfer
Iron Ridge, WI
06.2006 - Current
  • Oversaw maintenance personnel, developed work schedules, assigned tasks, and supervised daily operations to optimize productivity and uphold lean manufacturing principles.
  • Ensured timely execution of preventive maintenance, implemented cost-effective repair strategies, and managed parts inventory for over 300 pieces of equipment to uphold operational efficiency.
  • Forecasted and reviewed maintenance budgets to establish cost-effective measures, develop annual capital budgets, and schedule equipment replacements, aligning with lean manufacturing principles of financial efficiency and sustainability.
  • Managed complex project timelines, coordinated contractors and vendors, and ensured seamless integration of operations to support manufacturing initiatives.
  • Conducted regular inspections of machinery and equipment to identify and address malfunctions promptly, minimizing downtime and maximizing productivity.
  • Scheduled and conducted safety trainings for all employees.
  • Developed and strengthened maintenance staff through active engagement, coaching, and development of team members, while instilling accountability and ownership at every level.
  • Evaluated repair costs for facilities and equipment, provided recommendations on repair versus replacement, aligning with lean manufacturing principles of cost efficiency and waste reduction.
  • Prioritized equipment repairs based on criticality and impact on production schedules to maintain uninterrupted operations.
  • Worked closely with production scheduling to implement scheduled maintenance outages as proactive measure within preventive maintenance program, reducing interruptions to production schedules while enhancing efficiency and reliability.
  • Assessed maintenance work practices to identify opportunities for productivity improvement, implementing lean manufacturing methodologies to streamline processes and optimize resource utilization.
  • Monitored priorities and facilitated communication between maintenance teams and management, ensuring tasks were delegated effectively and completed on time.
  • Enforced safety protocols and procedures to maintain a secure working environment and prevent disruptions to operations, aligning with employee well-being and operational continuity.
  • Reviewed maintenance work orders for accuracy and completeness, ensuring efficient utilization of resources and manpower.
  • Provided technical support to maintenance staff as needed, fostering a culture of continuous improvement and knowledge sharing through routine communication and open dialog.
  • Maintained accurate repair logs and documentation to comply with all required OSHA regulations.
  • Identified opportunities for design modifications to eliminate machine and system malfunctions, leveraging lean manufacturing principles to enhance equipment efficiency and performance.
  • Continuously improved methods and procedures for processes, measurement, documentation, and workflow techniques, driving operational excellence.

Lead Maintenance Technician

API Heat Transfer
Iron Ridge, WI
04.2000 - 06.2006
  • Performed preventive maintenance tasks to uphold production standards and ensure equipment operates safely and in compliance with company policies.
  • Troubleshot and repaired industrial fabrication equipment, pneumatic systems, hydraulic systems, HVAC systems, steam boilers, paint line equipment, lasers, CNC's, brake presses and general fabrication equipment.
  • Maintained logs, lists and files and promptly completed all necessary paperwork.
  • Coordinated contractors, architects and other project team members to deliver high quality projects within specified time
  • Repaired and maintained both 3-phase and single-phase electromechanical systems.
  • Inspected buildings, grounds, and equipment for unsafe or malfunctioning conditions.
  • Conducted thorough inspections and testing of machinery and equipment to identify and diagnose malfunctions accurately.
  • Wrote and revised maintenance procedures.

Electro-mechanical Lab Technician

Leeson Electric Motors
Grafton, MA
06.1997 - 04.2000
  • Testing of large 3 phase and single phase electric motors
  • Assisted in product development
  • Provided technical analysis to engineers
  • Maintained lab test equipment including calibration of dynamometers.

Education

Associate Degree in Electro-Mechanical -

Moraine Park Technical College
Fond Du Lac, WI
05.1997

Diploma in Machine Repair -

Moraine Park Technical College
Fond Du Lac, WI
05.1995

High School Diploma -

Mayville High School
Mayville, WI
1994

Skills

  • Facilities management
  • Microsoft Office/Teams
  • CMMS
  • Preventative maintenance
  • Valid WI Drivers License
  • Pneumatics and hydraulics
  • Automation
  • Lean manufacturing
  • Resource Allocation
  • Safety Protocols
  • Deadline Management

Accomplishments

  • Successfully directed a proficient team of 4 maintenance technicians across various sites, optimizing equipment uptime and operational effectiveness in lean manufacturing environments for over 15 years.
  • Was a member of a senior management team that proudly achieved a 10-year record of no OSHA-recordable safety incidents through meticulous safety initiatives.
  • Spearheaded the creation of an inventive preventive maintenance initiative tailored to facility components, driving operational efficiency and adherence to lean manufacturing principles.
  • Orchestrated the maintenance and repair operations for a fleet of 300 manufacturing machines, ensuring seamless production flow and alignment with lean manufacturing methodologies.
  • Successfully managed building and grounds maintenance activities for over 15 years, ensuring a safe and conducive working environment conducive to lean manufacturing practices.
  • Managed many complex projects and coordinated external contractors, facilitating smooth execution of maintenance tasks.
  • Actively participated in many lean manufacturing events and orchestrated the relocation of equipment on the shop floor, optimizing layout for enhanced efficiency and workflow.
  • Led the procurement, installation, setup, and testing of new production equipment, integrating cutting-edge technologies to drive productivity.
  • Maintained spare parts inventory and executed purchase requisitions as needed, ensuring seamless supply chain management and uninterrupted operations.


Skills

Problem solving, communication skills, continuous improvement, leadership, time management, mentoring, machinery repair, HVAC, Microsoft Office, MP II, safety, staffing, strategic plans, supervisor, technical assistance, training programs.

Timeline

Facilities and Maintenance Manager

API Heat Transfer
06.2006 - Current

Lead Maintenance Technician

API Heat Transfer
04.2000 - 06.2006

Electro-mechanical Lab Technician

Leeson Electric Motors
06.1997 - 04.2000

Associate Degree in Electro-Mechanical -

Moraine Park Technical College

Diploma in Machine Repair -

Moraine Park Technical College

High School Diploma -

Mayville High School
Benjamin Borkenhagen