Benny Mathew Rajan
Dubai,
Summary
Process Engineer with 2+ years of US work experience improving process and accomplishing goals in electronics packaging industry. Successful and driven individual committed to proactive planning and goal-oriented work. Core capabilities in problem solving along with practical project exposure, industrial experience and an effective analytical ability augmenting a highly creative and expressive mind.
Overview
4
4
years of professional experience
1
1
Certification
Work History
Process Engineer
SunRay Scientific Inc
NJ
01.2021 - 12.2021
- Established project schedules and charters to monitor technical objectives and meet milestones during each developmental phase.
- Participated and led project quarterly reviews to facilitate ongoing status tracking and reporting.
- Developed technical documentation, including process flowcharts and fish-bone diagrams to troubleshoot failure modes and implement corrective actions.
- Identified technical obstacles and proposed alternatives to fix or replace prototype sub-assemblies, improving results at reduced costs.
- Collaborated with technologists to address operating issues, support rapid recovery and minimize service disruptions.
- Planned and scheduled labor hours for new customer processes, reducing hours by 25% to save $50,000 yearly.
- Coached newly hired employees and interns while observing progress and delegating tasks.
Manufacturing Engineer
SunRay Scientific Inc
NJ
05.2019 - 12.2020
- Developed project documents including, project charters, project proposals and statements of work to manage supplier/customer development efforts.
- Supervised installation, operation and performance qualification of SMT assembly line equipment.
- Refined SMT manufacturing processes/equipment, which boosted efficiency and drove multiple projects to completion.
- Reduced product rollout time by 38% using effective improvements on design, engineering and manufacturing processes.
- Developed streamlined manufacturing process, which boosted productivity, saved 40% of inventory cost and reduced inventory lead time.
- Reviewed products for compliance with Design for Manufacturing (DFM) requirements
- Supervised product development and introduction of prototypes into electronic packaging arenas such as fine pitch, FHE, flex-to-rigid and wearable e-Textiles.
Research Assistant
Rochester Institute Of Technology
NY
01.2018 - 12.2018
- Organized and refined research data to create representative graphs and charts highlighting results for presentations.
- Planned, modified and executed research techniques, procedures and tests.
- Demonstrated strong writing skills to generate original correspondence and reports.
- Conducted research for proposals and assessed potential impact on constituents.
- Worked both independently and collaboratively in fast-paced laboratory environment.
- Prepared materials for reports, presentations and submission to peer-reviewed journal publications.
Manufacturing Engineering Intern
Safario Cooling Systems LTD.
Dubai
06.2013 - 09.2013
- Identified appropriate methodology to shorten cycle time and achieve target margins.
- Designed engineering CAD documents for air-conditioning sub-systems to check for quality.
- Assisted design and manufacturing teams to build proprietary process equipment within aggressive cost and time constraints.
- Resolved technical issues and provided approval recommendations effectively.
- Coached technicians on production and company processes, which reduced onboarding.
Education
Master of Science (MS) - Manufacturing And Mechanical System Integration
Rochester Institute of Technology
Rochester, NY12.2018
Bachelor of Technology (B.Tech) - Mechanical Engineering
University of Kerala
Kerala, India04.2014
Higher Secondary Schooling -
Our Own High School
Dubai, UAE04.2010
Skills
- Mechanical engineering
- Manufacturing engineering
- Project coordination & oversight
- Process flow analysis
- Trouble-shooting/Problem Solving
- Lean environments
- Technical documentation
Project History
Molex (01/2021 - 10/2021)
- Developed a prototype LED sub-system in flexible hybrid electronics (FHE) arena with the intention to replace low temperature solder applications.
- Designed surface mount technology (SMT) process parameters to meet customer specifications.
- Performed advanced level troubleshooting, as well as writing recipes to modify process parameters.
AFFOA (01/2021 - 07/2021)
- Led a grant opportunity conducted in partnership with MIT to drive a product prototype in e-textile industry and incorporate the versatility of electronics packaging.
Boeing (NextFlex) (08/2021 - 12/021)
- Partnered with Boeing's product development team to win a grant opportunity at NextFlex that combined the advantages of electronic packaging with flexible hybrid electronics.
- Facilitated product miniaturization tailored to NextFlex requirements.
Department of Energy (DoE) (05/2019 -12/2020)
- Performed advanced level troubleshooting and technical problem solving to meet fine pitch applications in semiconductor industry.
- Achieved high-level performance requirements for 50-Micron fine pitch applications.
Precision Optical (06/2021 - 10/2021)
- Conducted DFM methodologies to develop a rigid-to-flex subassembly in remote sensing application.
- Supported local on-site customer in the modification of SMT process parameters from project proposal to customer handoff at Precision Optical.
Languages
English
Bilingual or Proficient (C2)
Malayalam
Bilingual or Proficient (C2)
Hindi
Advanced (C1)
German
Intermediate (B1)
Certification
- DEK Micron Printer Operation License
- Fire and Explosion Hazards (HAZWOPER)
- Hazard Communication (HAZWOPER)
- Fire Safety and Prevention
Timeline
Process Engineer
SunRay Scientific Inc
01.2021 - 12.2021
Manufacturing Engineer
SunRay Scientific Inc
05.2019 - 12.2020
Research Assistant
Rochester Institute Of Technology
01.2018 - 12.2018
Manufacturing Engineering Intern
Safario Cooling Systems LTD.
06.2013 - 09.2013
Master of Science (MS) - Manufacturing And Mechanical System Integration
Rochester Institute of Technology
Bachelor of Technology (B.Tech) - Mechanical Engineering
University of Kerala
Higher Secondary Schooling -
Our Own High School