BHARGAV VUPPUTURI
Cincinnati,OH
Summary
Controls Engineer with over 7+ years of experience in industrial automation. Adept at design and testing of existing and new control systems. Skilled in PLC and HMI programming, project, budget and resource management, mentoring. Familiar with Industry NFPA and OSHA regulations.
Overview
7
7
years of professional experience
Work History
Senior Controls Engineer
Honeywell Intelligrated
09.2023 - Current
- Wrote protocols, qualification documents, test plans and test reports for Meijer, Amazon HOU6, Emulation.
- Created and finalized designs to meet project requirements.
- Evaluated project scope to estimate costs and set timelines for project delivery for Amazon HOU6, MLI1 and Meijer Tippcity.
- Provide technical support to external and internal customers.
- Completed final PLC program reviews for Amazon SHV1 unique medium ARS project.
- Leading emulation testing utilizing emulate3d in honeywell IGS. This is to emulate system before project engineering team heads to site for commissioning.
- Created emulate3d documentation, provided training to global honeywell IGS PLC team and presented cost savings and new process to other engineering department leaders.
- Led Meijer, Tippcity and Amazon HOU6 complex retrofit jobs which included Qimarox Lift and TCC induction.
Controls Engineer II
Honeywell Intelligrated
06.2021 - 08.2023
- Successfully managed Amazon ARS Medium 2022 projects in house programming efforts within time and budget.
- Led controls engineering efforts at DEN3 Gonzo from design phase till project turnover and executed novel Cognex insight vision system implementation at DEN3 Gonzo project.
- Developed several AOI, Safety Estop procedure and guidelines.
- Executed first in ARS2022 medium pack, TYS1 to successful completion as lead controls engineer and saved over $900K of assigned budget.
- Executed SYR1 to successful completion as lead PLC controls engineer and saved over $200K.
- Developed description of operation, software functional specification and commissioning plan for several projects.
- Provided technical support to external and internal customers at DEN4, LIT1, AUS2, AUS3 (Amazon Sites)
- Mentored numerous new hires and fellow teammates on PLC commissioning and programming.
- Improved methods for measurement, documentation and work flow management.
Controls Engineer I
Honeywell Intelligrated
07.2019 - 05.2021
- Commissioned material handling systems for several clients.
- Executed projects QVC1 as second PLC controls lead for phase 1 and led phase 2 completion.
- Executed DSM5 to successful completion as lead PLC controls engineer and saved over $250K.
- Supported PLC commissioning at RDU1, BOI2, PCW1.
- Developed unique 16 MDR stations sorting code for CP17 at QVC1.
- Programmed and did first reviews for multiple control panels during in house programming efforts for amazon 6 pack and 9 pack.
- Took over In-House programming efforts for ARS2021 9-pack when lead engineer had to go to site for commissioning.
Electrical Controls Engineer
North American Stainless
07.2017 - 07.2019
- Automation lead for reheat furnace, slab grinders and wastewater treatment plant.
- Upgraded reheat furnace Plc 5 control system to then latest ControlLogix system also upgraded RSView32 HMI to Factory Talk View. This in-house effort saved $250k.
- Increased production quality by improving walking beam cycle time and PLC 5 scan time.
- Developed several HMI screens for plant process control to improve plant productivity.
- Commissioned new ABB 800 ACS drive for spindle motor control to improve slab grinding efficiency and ABB certified in commissioning ACS 800/880 drives
- Worked with Profibus, Control Net, Ethernet/IP communication protocol
- Integrated plant MES database with PLC and HMI using Kepware and OPC to optimize production and improve data analysis utilizing real time data.
- Purchased materials for projects, created BOM's and electrical drawings.
- Created work orders for maintenance technicians.
Controls Engineer
Power Sonic Industries
06.2017 - 07.2017
- Reviewed AutoCAD Electrical Schematics for control panel building for client Intelligrated.
- Created bills of materials, work orders.
- Did control panel inspection on finished panels before shipping.
- Improved the laser nameplate tags creation efficiency by more than 20% by creating standard templates.
Education
M.S - Electrical Engineering
Missouri University of Science & Technology
Rolla, MO12.2016
Bachelor of Science - Electrical & Electronics Engineering
Jawaharlal Nehru Technological University
TG, INDIA06.2014
Skills
- Process Automation
- PLC Programming (PLC5/SLC500/ ControlLogix/CompactLogix/ GuardLogix/Siemens Step7)
- Rockwell Emulate 3D
- HMI Programming (RSView32 ME/ FTView SE/ME)
- VFD & Servo Programming
- Profibus/Control Net/ Ethernet/IP Communication Protocol
- Electrical AutoCAD
- Safety Estop Programming
- Cognex DM300/ In-Sight D900
- Automation B&R Studio, WAGO Controllers
- Python, SQL, Microsoft Office
- Technical Documentation
- Project Management
Timeline
Senior Controls Engineer
Honeywell Intelligrated
09.2023 - Current
Controls Engineer II
Honeywell Intelligrated
06.2021 - 08.2023
Controls Engineer I
Honeywell Intelligrated
07.2019 - 05.2021
Electrical Controls Engineer
North American Stainless
07.2017 - 07.2019
Controls Engineer
Power Sonic Industries
06.2017 - 07.2017
M.S - Electrical Engineering
Missouri University of Science & Technology
Bachelor of Science - Electrical & Electronics Engineering
Jawaharlal Nehru Technological University
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