Summary
Overview
Work History
Education
Skills
Websites
Volunteerism Achievements
Engineering Course Projects Presentations
Timeline
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Bikash Poudel

Florence,SC

Summary

Industrial Engineer Vision-driven candidate with exemplary record of quality, manufacturing, and production standards excellence for leading organizations Proven talent for aligning business strategy and objectives with established industrial engineering paradigms to achieve maximum operational impacts with minimum resource expenditures. Results-focused candidate who champions innovative solutions to integrate best practices, drive continuous improvement, analyze data, and provide key insights to inform strategic plans. Exceptionally dedicated professional with keen interpersonal, communication, and organizational skills for the diverse modern workplace.

Overview

8
8
years of professional experience

Work History

Senior Industrial Engineer

Otis Elevator Co.
06.2023 - 10.2023
  • Successfully completed collecting the required input data for simulation model building of OTIS Elevator Florence, SC plant in order to optimize the existing manufacturing space to accommodate the additional machines
  • Recorded the cycle time and videos of the various manufacturing processes to send it to the offshore team for their proper analysis
  • Collected the operator’s details and material handling equipment details and presented it to the offshore team
  • Understood the process flow, analyzed the data and effectively presented it to the offshore project stakeholders to achieve better results
  • Utilized good communication and interpersonal skills to work with multiple stakeholders.
  • Collaborated with cross-functional teams to develop and implement process changes.
  • Conducted root cause analysis to identify bottlenecks in the production process, enabling targeted improvements that enhanced output.
  • Collected and organized data for use in key decision-making.
  • Demonstrated leadership skills in managing projects from concept to completion.
  • Delivered services to customer locations within specific timeframes.
  • Applied effective time management techniques to meet tight deadlines.

Manufacturing Engineer - Throughput Simulation

General Motors
11.2021 - 04.2023
  • Supported New and Major programs by analysis of system designs.
  • Assisted manufacturing plants with the identification of bottleneck and development of effective solutions to improve throughput by performing what-if scenarios.
  • Evaluated existing manufacturing processes and workflows to identify areas for improvement.
  • Hosted meetings to review simulation models with customers, emphasizing achieved average throughput and performance bottlenecks
  • Published and presented standard reports that highlighted capacity and utilization of machines and top performance bottleneck charts to customers.
  • Monitored, updated and validated throughput simulation reports.
  • Analyzed Carrier, AGV, Buffer, Conveyor, Material Handling and Operator for system optimization.
  • Analyzed AutoCAD plant layouts and flow charts to better understand the process flows.
  • Recommended measures to optimize assembly line layouts to maximize productivity and improve overall workflow efficiency.
  • Documented manufacturing processes and assisted in cost reduction and efficiency improvement.
  • Coordinated with customers to better understand their needs.

Quality Engineer

Phillips-Medisize
08.2021 - 11.2021
  • Provided support on CAPA investigations and effectiveness assessments
  • Monitored, maintained, and controlled the QMS for regulatory purposes under ISO 13485 Standards.
  • Maintained compliance with industry regulations and company policies through diligent documentation and reporting practices.
  • Enhanced product quality by implementing rigorous inspection procedures and conducting thorough root cause analysis.
  • Performed quality inspections and drafted reports to detail non-conforming product issues.
  • Supported quality team members during corrective action updates.
  • Coordinated with quality control staff to complete inspections.

Manufacturing Process Engineer

The Kraft Heinz Company
03.2021 - 07.2021
  • Identified, developed, and implemented changes for process improvements while concurrently coordinated for troubleshooting issues with line performance related to equipment operation.
  • Conducted time studies to identify areas for improvement within the manufacturing process.
  • Reduced waste and improved productivity through continuous improvement initiatives.
  • Delivered continuous improvement solutions to reduce downtime caused by maintenance and equipment failure.
  • Streamlined manufacturing processes by identifying inefficiencies and implementing corrective actions.

Simulation Engineer Intern

Design Systems, Inc.
09.2020 - 12.2020
  • Spearheaded the build and analysis of multiple manufacturing plant models for Throughput Analysis and Bottleneck Identification utilizing Siemens Plant Simulation software; this also included generating engineering analysis reports based on these models and marking identified issues for customers
  • Participated actively in the construction of 3D moving line and motor line models of the manufacturing plant in Plant Simulation
  • Devised simulation models to analyze system bottlenecks using Sim Talk
  • Integrated advanced logic controls for sensors, station exit controls and entrance controls, conveyors, pallets, moving units, AGVs, and human control to move resources and parts around the plant floor
  • Produced automated HTML reports for simulation models in Tecnomatix Plant Simulation per customer requirements; this reduced the Simulation team’s documentation time to about 75%
  • Created a ‘User Defined Dialog Box’ in Tecnomatix Plant Simulation, and also documented steps taken for future reference
  • Facilitated multiple international projects based in India and China for electric vehicle motor generator units, as well as advanced electric powertrain components.

Graduate Teaching Assistant

Oakland University
01.2019 - 04.2020
  • Assisted professors by grading lab( PLM) and class (Statistics) assignments.
  • Mentored students on Plant Simulation and Jack through office hours and one-on-one communication.

Industrial Engineer

Sandwich Home Solution Pvt. Ltd.
04.2016 - 11.2018
  • Improved production of PU sandwich panels by 205 square feet per day via proper utilization of space in the trolley
  • Implemented lean manufacturing principles to reduce waste and improve overall production efficiency
  • Decreased workplace hazards by 50%, resulting in improved safety via 5S methodology
  • Hosted training on best practices and safety procedures for a team of 15 workers
  • Designed the inner-sheet roofing panel machine parts via AutoCAD
  • Prepared the operating manual of the factory; this included production parameters (input, general, and injection parameters) and product parameters (dimensional parameters) for ISO 9001 certification
  • Reduced machine breakdown time using proper monitoring of maintenance and troubleshooting efforts
  • Performed root cause analysis of equipment failures, production delays and quality issues
  • Collaborated with production manager to streamline operations and enhance product quality
  • Conducted a time and motion study to eliminate unnecessary operations and minimize worker effort.

Education

Executive Master in Business Administration -

New England College
Henniker, NH
10.2025

Master of Science in Industrial and Systems Engineering -

Oakland University
Rochester, MI
12.2020

Bachelor of Engineering in Industrial Engineering -

Tribhuvan University, Institute of Engineering
03.2016

Skills

  • C
  • MATLAB
  • Python
  • R-programming
  • Visual Basic (Macro)
  • MS Word
  • MS Excel (Data Validation, Conditional Logic, Automating Lookups, Error Checking, What-If Analysis)
  • MS PowerPoint
  • Simulation Modeling
  • AutoCAD
  • Six Sigma & Lean Methodology
  • Statistical Quality Analysis
  • Project Management
  • Process Improvements
  • Layout Optimization
  • Process Flow Diagram Development
  • Line Balancing
  • Workflow Analysis

Volunteerism Achievements

  • Awarded a full tuition waiver to pursue a Master of Science in Industrial and Systems Engineering at Oakland University.
  • Awarded the Lean Green Belt Certificate by Oakland University and The Lean Learning Center on Feb 26, 2020.
  • Volunteered at the Winter Career and Internship Fair in Oakland Center on Feb 28, 2019.
  • Attended and completed three days of training on “Skill Development Program on Energy Audit for Engineers” in December 2013.
  • Organized Second National Level Industrial Engineering Expo-2012 in Thapathali Campus, Institute of Engineering, Nepal.

Engineering Course Projects Presentations

Dual Manufacturing Line Optimization Utilizing Siemens Plant Simulation Software, 09/01/20 - 12/01/20

  • Increased throughput of the proposed manufacturing line by 28% (3.9 to 5 JPH) by decreasing external losses via identification of bottleneck station and feasible modifications to the line.

Utilization of the Best Judgment Combined with Systems Engineering Principles to Eliminate Systemic/Product– Based Imperfections to Create  New and Better JLTV systems, 01/01/20 - 04/01/20

  • Defined the JLTV systems level, sub-systems level, and components level requirements.
  • Analyzed and allocated the JLTV systems requirements in functional terms using the Function Flow Block Diagram. Delivered critical review to achieve a design solution capable of satisfying stated requirements.

Application of Lean Principles to Evaluate Wastes of Lean in the Three Coffee Shops (Starbucks, Biggby & Honcho) across Oakland County, 09/01/19 - 12/01/19 

  • Analyzed and defined the current state with the time study using stopwatch.
  • Identified and reduced the non-value-added activities with the use of Value Stream Mapping, 5 Whys, and Fishbone Diagram.
  • Designed the desired future state with better inventory and process improvement by implementing the visual control system to deliver the most value to the customer with lower resources.

Discrete Event Simulation Project in Vehicle Assembly Plant, 01/01/19 - 04/01/19

  • Identified Engine line 1 as the bottleneck line of the system with the use of Arena simulation software. Increased the throughput of the system from 62 to 68 Jobs per Hour by increasing the Mean time between failures of Engine line 1 twice.
  • Determined the optimal number of VAC carriers that reduced the waiting time of parts in the system by 2 minutes.

Implementation of Six Sigma for the Production of Noodles in Specification Limit, 11/01/14 - 03/01/15

  • Calculated the process mean, standard deviation, process capability index, and process sigma level. Analyzed the causes of variability in noodle weight in the manufacturing plant.
  • Determined the measures to reduce the variability in noodle weight using the DMAIC problem-solving approach of Six Sigma.

Timeline

Senior Industrial Engineer

Otis Elevator Co.
06.2023 - 10.2023

Manufacturing Engineer - Throughput Simulation

General Motors
11.2021 - 04.2023

Quality Engineer

Phillips-Medisize
08.2021 - 11.2021

Manufacturing Process Engineer

The Kraft Heinz Company
03.2021 - 07.2021

Simulation Engineer Intern

Design Systems, Inc.
09.2020 - 12.2020

Graduate Teaching Assistant

Oakland University
01.2019 - 04.2020

Industrial Engineer

Sandwich Home Solution Pvt. Ltd.
04.2016 - 11.2018

Executive Master in Business Administration -

New England College

Master of Science in Industrial and Systems Engineering -

Oakland University

Bachelor of Engineering in Industrial Engineering -

Tribhuvan University, Institute of Engineering
Bikash Poudel