Brandon Vaughn
Wichita
Summary
Experienced aerospace professional with 16+ years in manufacturing and defense, specializing in project management, team leadership, and process optimization within complex matrix environments. Skilled in 3D mobile metrology inspection, CAD-based analysis, reverse engineering, and precision tooling fabrication. Extensive background in aerospace tooling construction, welding, and rework processes, ensuring compliance with industry standards. Proven ability to manage quality control initiatives, implement root cause and corrective action (RCCA) strategies, and drive continuous improvement across manufacturing operations. Adept at collaborating with cross-functional teams, optimizing inspection procedures, and enhancing overall production efficiency.
Overview
14
14
years of professional experience
Work History
Sales Engineer
Hexagon Manufacturing Intelligence
07.2023 - Current
- Managed project timelines and deliverables by developing customized proposals aligned with client requirements, ensuring optimal solutions for unique customer needs.
- Coordinated with internal stakeholders and external partners in a matrix environment to oversee customer accounts, facilitate seamless communication, and drive project execution.
- Represented the company at trade shows and industry events, strengthening partnerships, identifying new business opportunities, and staying ahead of market trends.
- Provided technical troubleshooting and problem resolution, ensuring minimal downtime and high customer satisfaction with installed equipment and systems.
- Acted as a technical consultant in pre-sales engagements, addressing client concerns and aligning solutions with business objectives to enhance project success.
- Partnered with cross-functional teams to ensure smooth implementation of products and services, enhancing customer experience and optimizing project outcomes.
Team Lead, Hardware Variability Control - Defense
Spirit AeroSystems
10.2019 - 07.2023
- Managed all 3D mobile metrology inspection for Spirit AeroSystems’ Defense Division at the Wichita, KS site, ensuring compliance with engineering and quality standards.
- Led a cross-functional inspection team, overseeing composite and metallic part validation, root cause and corrective action (RCCA) analysis, and product improvement initiatives.
- Coordinated and executed CAD-based analysis, 3D scanning, and reverse engineering projects, ensuring precision and adherence to aerospace standards.
- Developed and implemented measurement plans for new programs, managing project scope, timelines, and resource allocation to support successful program launches.
- Spearheaded the integration of cutting-edge 3D metrology equipment and software, aligning technology solutions with engineering requirements, environmental conditions, and customer specifications.
- Operated within a large matrix work environment, collaborating across multiple job functions, departments, and projects to drive efficiency and innovation in inspection processes.
- Provided technical leadership in metrology and inspection methodologies, optimizing workflow and enhancing quality control across defense programs.
Metrology Tooling Technician
Spirit AeroSystems
10.2014 - 10.2019
- Conducted Periodic Tool Inspections (PTI) using advanced metrology equipment and software to ensure tooling accuracy and compliance.
- Performed large-scale measurements with laser trackers, executing complex fitting and alignment procedures to establish and validate new tool reference systems.
- Led fixture certifications, tool, and die verifications, ensuring precision and adherence to engineering and manufacturing standards.
- Utilized metrology scan data to guide tool rework processes, employing techniques such as welding, epoxy layup, sanding, cutting, and leveling to restore and optimize tooling performance.
- Leveraged Model-Based Definition (MBD), metrology equipment, and Spatial Analyzer to construct new tooling, insert precision bushings, threads, and detailed features, finalize tooling for shop floor deployment, and verify conformance for Tooling QA approval and release.
Tooling Welder
Spirit AeroSystems
10.2010 - 10.2014
- Fabricated aerospace tooling from aluminum, steel, and Invar using blueprint specifications, ensuring precision and adherence to engineering requirements.
- Executed high-precision welding on various aerospace tools, including complex egg crates with face sheets, index jigs, OHMEs, 3BAJs, TMEs, and other specialized fixtures.
- Performed finishing processes such as sanding, polishing, and quality assurance handoff, ensuring tools met aerospace standards before final approval.
- Achieved 32 welding certifications at Spirit AeroSystems, demonstrating expertise in multiple welding techniques and materials.
- Contributed to the development of new Friction Stir Welding (FSW) techniques and certifications, enhancing manufacturing capabilities and expanding process applications.
Education
Associate's degree - Welding Technology
Butler Community College
Skills
- Cross-functional team leadership
- Project planning and execution
- Workflow optimization and process improvement
- Stakeholder collaboration and communication
- Matrix work environment navigation
- Budget and resource allocation
- Root Cause and Corrective Action (RCCA)
- Compliance with aerospace industry standards
- Quality control and assurance (QA/QC)
- 3D mobile metrology inspection
- Aerospace tooling fabrication and validation
- Welding process development and certifications
- Process troubleshooting and problem-solving
- Welding and fabrication technologies
Websites
Passions
- Family Time
- Off-roading
- Camping
- Working/Career
Timeline
Sales Engineer
Hexagon Manufacturing Intelligence
07.2023 - Current
Team Lead, Hardware Variability Control - Defense
Spirit AeroSystems
10.2019 - 07.2023
Metrology Tooling Technician
Spirit AeroSystems
10.2014 - 10.2019
Tooling Welder
Spirit AeroSystems
10.2010 - 10.2014
Associate's degree - Welding Technology
Butler Community College
Similar Profiles
James JacksonJames Jackson
Manager - Application Engineering - Central Region at Hexagon Manufacturing IntelligenceManager - Application Engineering - Central Region at Hexagon Manufacturing Intelligence
Charlene ProkoschCharlene Prokosch
Senior Inside Sales Representative/ISR at Hexagon Manufacturing IntelligenceSenior Inside Sales Representative/ISR at Hexagon Manufacturing Intelligence
Wendy StephensWendy Stephens
Executive Assistant to Chief Product Officer at HEXAGON MANUFACTURING INTELLIGENCEExecutive Assistant to Chief Product Officer at HEXAGON MANUFACTURING INTELLIGENCE