Brannon Callaway
Lake Saint Louis,MO
Summary
Dynamic and results-oriented Plant Manager with over 8 years of experience in manufacturing and operations management, specializing in optimizing production processes, procurement, and supply chain logistics. Demonstrated track record in enhancing efficiency, reducing costs, and fostering a culture of continuous improvement while maintaining a strong commitment to quality and safety standards. Skilled in vendor management and building strategic partnerships that drive operational excellence.
Proficient in analyzing supply chain dynamics to implement effective strategies that improve service levels and minimize lead times. Adept at overseeing cross-functional teams and collaborating with diverse stakeholders, facilitating seamless communication between production, procurement, and sales. Now seeking to leverage extensive management experience and a robust understanding of supply chain operations in a lateral move into logistics or account management, where I can further contribute to driving organizational growth and enhancing customer satisfaction
Overview
8
8
years of professional experience
Work History
Plant Manager
Carlisle Polyurethane Systems
03.2024 - Current
- Oversee the entire plant operations and production process, ensuring adherence to quality standards, safety regulations, and production schedules.
- Lead, mentor, and develop plant personnel to foster a high-performance culture and meet operational goals.
- Optimize production workflows to enhance output and efficiency while minimizing waste and downtime.
- Develop, monitor, and control the plant budget, ensuring efficient use of resources and materials to achieve financial targets.
- Utilize KPIs to measure performance and implement strategies to meet operational goals (Safety, Quality, Delivery, Cost).
- Ensure compliance with environmental regulations, safety protocols, and industry standards to maintain a safe working environment.
- Lead capital improvement projects, from planning through execution, to enhance plant capabilities and capacity.
- Coordinate with engineering teams to deploy new technologies and processes that enhance manufacturing operations.
- Collaborate with R&D, Sales, and Marketing teams to align production capabilities with market demands and customer expectations.
- Successfully reduced lead time of highest volume product segment by 50% while volume increased 40% over 2 years.
- Led implementation of ISO14001 certification for manufacturing site.
- Managed implementation of new product line producing hazmat products to support strategical business segment
- Devised and administered cost control initiatives saving $400k on an annual basis.
Assistant Plant Manager
Carlisle Polyurethane Systems
06.2023 - Current
- Improved production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Supported Plant Manager in establishing strategic objectives for the facility, aligning with broader company goals.
- Optimized supply chain management to reduce inventory costs and increase on-time delivery rates.
- Oversaw daily production schedules, ensuring timely completion of orders while maintaining high-quality standards.
- Facilitated open communication between departments to ensure seamless coordination of efforts throughout the plant''s various functions.
- Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
Operations Manager
Carlisle Polyurethane Systems
01.2020 - Current
- Oversaw daily operations to ensure efficiency and productivity across multiple departments.
- Streamlined workflow processes, reducing bottlenecks and enhancing team collaboration.
- Implemented inventory management systems, improving stock accuracy and availability.
- Trained and mentored staff on operational best practices and safety protocols.
Warehouse/Inventory Supervisor
Carlisle Polyurethane Systems
06.2018 - Current
- Supervised daily warehouse operations, ensuring efficient inventory management and adherence to safety protocols, which led to a 20% increase in overall productivity.
- Reduced yearly inventory variance write-off from $300,000 to $30,000 through the implementation of robust inventory control measures and regular audits in year 1 with inventory responsibilities.
- Developed and maintained strong vendor relationships to optimize supply chain logistics, resulting in improved delivery times and a 15% reduction in shipping costs.
- Analyzed inventory data to identify trends, reducing excess stock and minimizing costs.
- Optimized storage solutions in warehouses, maximizing space utilization while maintaining easy access to products.
- Oversaw purchase orders and data entry regarding shipped and received shipments.
Process Engineer
Carlisle Polyurethane Systems
05.2017 - Current
- Managed all stages of inventory including raw materials and finished goods
- Coordinated with suppliers to resolve raw material issues affecting production schedules.
- Managed ERP system as it relates to inventory and work orders
- Managed and execute all inventory transactions
- Assist in scheduling production based on customer requirements, lead times, and supply chain constraints
- Investigate and improve operational process flows including material layout
- Championed implementation of lean manufacturing principles in plant
- Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
Education
Bachelor of Science - Engineering Management
Missouri University of Science And Technology
Rolla, MO12-2016
Associate of Arts -
Saint Charles Community College
Saint Charles, MO05-2013
Skills
- Plant and warehouse operations
- Project management
- Inventory and supply chain management
- Production planning
- Team building and development
- Logistics coordination
- Lean manufacturing principles
- Cross-Functional Collaboration
- Quality control and improvement
- Budget Management
Timeline
Plant Manager
Carlisle Polyurethane Systems
03.2024 - Current
Assistant Plant Manager
Carlisle Polyurethane Systems
06.2023 - Current
Operations Manager
Carlisle Polyurethane Systems
01.2020 - Current
Warehouse/Inventory Supervisor
Carlisle Polyurethane Systems
06.2018 - Current
Process Engineer
Carlisle Polyurethane Systems
05.2017 - Current
Bachelor of Science - Engineering Management
Missouri University of Science And Technology
Associate of Arts -
Saint Charles Community College
Similar Profiles
MOHAMED MUZAMILMOHAMED MUZAMIL
Production & Maintenance Engineer at Pearl Polyurethane Systems LLC - UAEProduction & Maintenance Engineer at Pearl Polyurethane Systems LLC - UAE
Merton C AllenMerton C Allen
Southeast Regional Sales Manager at Ambit PolyurethaneSoutheast Regional Sales Manager at Ambit Polyurethane
MADHANKUMAR. EZHUMALAIMADHANKUMAR. EZHUMALAI
R&D/QC Chemist at Pearl Polyurethane System LLCR&D/QC Chemist at Pearl Polyurethane System LLC
Abigail CanalesAbigail Canales
Intake Specialist at Easter Seals Of Greater HoustonIntake Specialist at Easter Seals Of Greater Houston
WILLIE J. THOMASSEEWILLIE J. THOMASSEE
Director of Sales and Logistics at Excell MarineDirector of Sales and Logistics at Excell Marine