Brett McAfee
Bowling Green,KY
Summary
A highly skilled professional with expertise in project management and leadership, coordination and coaching, CAD software proficiency, CNC machining and programming, robotics and automation, troubleshooting and diagnostics, process monitoring and setup, and quality assurance methodologies. Demonstrates a strong ability to oversee complex projects, ensuring efficient operations and adherence to quality standards. Committed to continuous improvement and innovation within the engineering field.
Overview
25
25
years of professional experience
5
5
years of post-secondary education
Work history
Facilities and Systems Engineer (Tech V)
O-I Glass Inc.
Bowling Green, KY
09.2024 - 09.2025
- Lead the setup of new plant facilities, coordinating vendors, maintenance, and support services.
- Support of mechanical systems (operations and maintenance) including utilities, cooling systems, compressed air, oxygen, nitrogen and emissions systems.
- Managed subcontractors for timely completion of repair works.
- Developed preventative maintenance schedules, extending the life of essential machinery,.
- Provided technical support for facility-related issues, leading to improved functionality,.
- Responded promptly to emergency situations, ensuring minimal disruption to operations.
- Maintained daily operations through technical support for production and maintenance departments.
Infrastructure Mechanical Systems Engineer
O-I Glass Inc.
Bowling Green, KY
10.2022 - 09.2024
- Supervised installation of mechanical systems for $250,000,000 greenfield plant in Bowling Green, Kentucky.
- Cooperated closely with general contractor and subcontracting personnel during the project, ensuring comprehensive integration of all aspects into the overall plan.
- Reviewed designs, plans, and reports to ensure constant compliance with project specifications.
- Enforced health and safety protocols to minimize accidents and injuries.
- Coordinated projects for North American O-I factories, including fan installations and gas line replacements.
- Supported plant engineers in executing repairs, improvements, and setups across North America.
Manufacturing Engineer III
Vontier - BADA Wheel Weights Division
Bowling Green, KY
01.2021 - 07.2022
- Led design of "wire-to-weight" expansion project to enhance production output.
- Developed comprehensive mechanical and electrical plans to achieve project goals, budget, and timeline.
- Collaborated with production teams and the toolroom to evaluate existing equipment for improvements.
- Identified and selected contractors for the procurement of specialized components, including a hydraulic power unit.
- Coordinated and oversaw site preparation for new process layout and installation of five machines by selecting and hiring a contractor to complete demolition and concrete work.
- Oversaw and participated in the assembly and commissioning of five new machines, ensuring operational readiness.
- Troubleshot mechanical and electrical issues to maintain smooth operations.
- Trained operators and die-setters on machinery operation, troubleshooting, and maintenance procedures.
Mechanical Design Engineer
US Tsubaki, COD
Portland, TN
04.2019 - 01.2021
- Designed layouts and components of conveyors for automotive assembly plants across North America.
- Enhanced check fixtures for customer conveyor carriers to improve functionality.
- Supervised on-site installation crew, ensuring adherence to design specifications and budget constraints.
- Created mechanical estimations for refurbishment of existing equipment.
- Developed custom mechanical solutions to adapt outdated designs to new requirements.
Manufacturing Engineer
Dayco Products
Springdale, AR
03.2016 - 04.2019
- Designed assembly fixtures for automotive products, enhancing production efficiency.
- Developed timely solutions to resolve customer concerns using mechanical and automation devices.
- Collaborated with cross-departmental teams to minimize scrap and reduce downtime through data-driven initiatives.
- Established a specialized production area for low-volume, high mix, and prototype orders.
- Implemented improvements on the highest volume line, achieving over six seconds of savings per cycle.
Mechanical Engineer
NanoMech Inc
Springdale, AR
05.2010 - 03.2016
- Lead engineer on in-house automated coating machine project.
- Coordinated the design, procurement, assembly, programming, and commissioning of the machine.
- Improved internal process to manufacture a high-performance paint.
- Created quality tracking measures, researched and procured equipment to measure the effectiveness of processing across all stages.
- Established an improved paint coating application for earning new business.
- Improved equipment, safety, and quality of paint/coated samples processed at our faculty.
Engineer Intern
NanoMech Inc
Springdale, AR
01.2007 - 01.2010
- Performed coating analysis on CVD tools, sectioning, measuring adhesion and observing morphology for quality and consistency.
- Maintained safety equipment including calibration of gas monitoring sensors.
- Improved record keeping and methodology of machine tool tests.
- Coordinated setup of Chemical Vapor Deposition reactor in new facility.
- Managed facility access and security systems and coordinated user changes.
Intern, Engineering
Johnson Material Handling Inc
01.2005 - 01.2006
- Created standard CAD templates, blocks, and practices.
- Designed material handling solutions for customers.
Intern, Quality Engineering
Rheem Inc
01.2001 - 01.2002
- Updated control plans and linked to part numbers.
- Designed Poka-yokes to error proof assembly checks.
Education
B.S. - Mechanical Engineering, Business Administration
University of Arkansas
Fayetteville, Arkansas 08.2006 - 05.2010
Associate of Science - Science
Northwest Arkansas Community College
Bentonville, Arkansas 08.2007 - 05.2008
Skills
- Project management and leadership
- Coordination and coaching
- CAD software proficiency
- CNC machining and programming
- Robotics and automation
- Troubleshooting and diagnostics
- Process monitoring and setup
- Quality assurance methodologies
Custom
- Mary Andrews, (419) 351-3874
- Bill Levisay, (615) 543-1155
- Brian Minton (270) 799-2491
Affiliations
- Fly fishing
- Automotive restoration
Timeline
Facilities and Systems Engineer (Tech V)
O-I Glass Inc.
09.2024 - 09.2025
Infrastructure Mechanical Systems Engineer
O-I Glass Inc.
10.2022 - 09.2024
Manufacturing Engineer III
Vontier - BADA Wheel Weights Division
01.2021 - 07.2022
Mechanical Design Engineer
US Tsubaki, COD
04.2019 - 01.2021
Manufacturing Engineer
Dayco Products
03.2016 - 04.2019
Mechanical Engineer
NanoMech Inc
05.2010 - 03.2016
Associate of Science - Science
Northwest Arkansas Community College
08.2007 - 05.2008
Engineer Intern
NanoMech Inc
01.2007 - 01.2010
B.S. - Mechanical Engineering, Business Administration
University of Arkansas
08.2006 - 05.2010
Intern, Engineering
Johnson Material Handling Inc
01.2005 - 01.2006
Intern, Quality Engineering
Rheem Inc
01.2001 - 01.2002
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