Brian Burnett
Gentry,AR
Summary
Highly skilled Asphalt Plant Manager with rich experience in overseeing daily operations, managing workforce teams, and ensuring compliance with safety regulations. Strong ability to improve operational efficiency, drive cost reduction, and maintain quality standards in asphalt production. Demonstrated success in project management, resource allocation, and strategic planning for improved productivity. Known for fostering strong relationships with staff and stakeholders, resulting in smooth workflow and high team morale.
Results-driven Asphalt Plant Manager known for exceptional productivity and efficiency in managing operations. Specialized skills include process optimization, quality control, and safety management, ensuring seamless production workflows. Excel in leadership, communication, and problem-solving, utilizing these soft skills to lead teams towards achieving operational excellence and meeting project deadlines with precision.
Overview
17
17
years of professional experience
Work History
Asphalt Plant Manager
Grant Garrett Excavating
Bentonville, Arkansas
04.2018 - Current
- Coordinated production operations, ensuring efficiency and safety of personnel.
- Developed and implemented procedures to maximize plant efficiencies while minimizing costs.
- Supervised maintenance staff in the repair and replacement of asphalt plant components.
- Ensured compliance with all applicable laws and regulations related to asphalt plants.
- Monitored raw material inventory levels and ordered necessary materials as needed.
- Maintained records of daily production, quality control results, and other operational data.
- Conducted regular inspections of machinery, equipment, and facilities to ensure optimal operation.
- Assisted with troubleshooting complex problems involving asphalt plant operations.
- Created reports for upper management on production progress, cost savings initiatives, and other relevant topics.
- Analyzed process performance data to identify areas for improvement or optimization.
- Implemented preventative maintenance plans for all asphalt plant equipment and systems.
- Managed payroll activities for hourly employees at the asphalt plant site.
- Investigated customer complaints regarding product quality or delivery issues.
- Oversaw employee scheduling to meet changing demands in production volumes.
- Evaluated performance of personnel through ongoing feedback sessions.
- Collaborated with vendors to secure necessary supplies at competitive prices.
- Tracked key metrics such as throughput rates, downtime percentages, labor costs.
- Provided technical support during installation or commissioning of new equipment.
- Performed root cause analysis when issues arose within the production system.
- Resolved conflicts between personnel in a timely manner while maintaining morale.
- Planned, directed and coordinated operations for production, machinery and processing within company policies and procedures.
- Coordinated closely with quality control regarding products awaiting dispositions.
- Developed and maintained clear communication channels with plant personnel.
- Worked with suppliers to keep raw materials coming as scheduled.
- Communicated effectively with operators and supervisors on technical level.
- Inspected raw materials and equipment, reporting urgent issues or problems to supervisors.
- Supervised production schedules, production quality and on-time delivery.
- Improved efficiency by minimizing downtime.
- Assessed production schedules and orders to plan material requirements and worker activities.
- Evaluated schedules, orders and forecasts to plan processes and meet timetables.
- Inspected production, quality control and maintenance reports to detect and address production problems.
- Met or exceeded target for on-time customer shipments.
- Provided top product quality control and inventory management resulting in reduced downtime and maximized revenue.
- Reviewed quality control reports monitoring various aspects.
- Coordinated preventive maintenance on existing and new production equipment and performed routine calibration.
- Learned how to respond to emergency situations to prevent personal injuries and property damage.
- Identified and solved complex problems that impacted management and business direction.
- Cultivated culture of lean manufacturing and continuous improvement while providing operational leadership.
- Liaised between senior plant management and line-level supervision to maintain open communications.
- Troubleshot and resolved problems with equipment and programmable logic controller systems.
- Authored and updated production reports and personnel records to facilitate operational decisions.
- Kept permits current and accurate for legally-sound operations.
- Diagnosed and performed troubleshooting for problems with gas collection systems.
- Documented gas collection activities to meet company and regulatory requirements.
- Examined and tested electrical power distribution machinery and equipment using various testing devices.
- Implemented lean manufacturing principles to minimize waste and increase efficiency.
Quality Control Technician
Construction Materials Testing
Arkadelphia, Arkansas
02.2008 - 04.2018
- Performed visual and dimensional inspections of components, assemblies, and products to ensure compliance with customer specifications.
- Monitored production processes for quality control purposes, ensuring that all work is completed according to established standards.
- Evaluated product performance by conducting tests such as functional testing, stress testing, and burn-in testing.
- Performed quality control tests on raw materials and finished products to ensure compliance with specifications.
- Developed and implemented inspection procedures to inspect incoming raw material and outbound finished product.
- Analyzed data from inspections, test results, and other sources to identify trends in production processes.
- Collaborated with manufacturing teams to improve process performance and reduce scrap rates.
- Conducted root cause analysis of non-conforming parts or materials using statistical methods and problem solving techniques.
- Developed corrective action plans for non-conformances identified during the inspection process.
- Created work instructions for new or revised processes.
- Utilized various metrology equipment such as calipers, micrometers, optical comparators, height gauges. to measure dimensions of parts and assemblies.
- Provided technical support to engineers regarding material selection for new designs or existing components.
- Reviewed customer complaints and initiated corrective actions when necessary.
- Maintained accurate records of all quality assurance activities including calibration records, inspection reports, audit findings.
- Worked closely with suppliers to implement corrective actions resulting from internal audits or customer returns and complaints.
- Documented all received material certifications in accordance with company standards.
- Conducted internal auditing of the Quality Management System.
- Trained personnel in proper use of measurement tools and techniques according to established procedures.
- Implemented ISO 9001, 2015 standard within the organization's QMS system.
- Investigated potential causes of quality issues by reviewing engineering drawings, blueprints, design documents.
- Monitored inventory levels of raw materials and supplies used in production processes.
- Coordinated with vendors on orders for replacement parts or materials needed for repairs or maintenance activities.
- Collaborated with quality team members and leaders to monitor conformance to quality standards.
- Performed root cause analysis for detected faults and developed corrective actions.
- Demonstrated strong knowledge of company standards and protocols during inspections.
- Participated in product development meetings, providing input on quality considerations.
- Oversaw the development of quality control documentation, including test procedures and inspection criteria.
- Developed and implemented comprehensive quality control procedures to ensure product compliance with industry standards.
- Designed and executed test plans for product validation and reliability testing.
- Analyzed quality metrics and data to identify trends and areas for improvement.
- Supported the quality management system certification process, including ISO 9001.
- Utilized statistical process control techniques to monitor and control manufacturing processes.
- Implemented corrective and preventive actions to address non-conformities identified during quality inspections.
- Maintained up-to-date knowledge of industry quality standards and regulatory requirements.
- Coordinated with external quality auditors during annual audits and assessments.
- Managed supplier quality performance, ensuring materials met stringent quality requirements.
- Facilitated continuous improvement projects focused on reducing waste and increasing efficiency.
- Managed the calibration and maintenance of quality testing equipment to ensure accuracy.
- Created and maintained process and production documentation.
- Prepared reports detailing data analysis along with prospective solutions, benefits and costs.
- Developed and implemented best practices, quality assurance standards and project management procedures.
- Assessed operations and made key suggestions to implement more cost-effective processes and lean manufacturing principles.
- Researched, designed and installed mechanical products or equipment to meet requirements.
Education
Technicians Materials -
Cttp
Fayettville Ar07-2008
Skills
- Environmental regulations
- Technical knowledge
- Operations Management
- Production Planning
- Maintenance and repair
- Heavy Equipment Operation
- Quality Control Analysis
- Equipment Troubleshooting
- Production Reports Maintenance
- Decision-Making
- Technical Staff Collaboration
- New Product Development
- Processing Oversight
- Processing Operations Review
- Production Schedule Review
- Critical Thinking
- Product Standards Establishment
- Staff Collaboration
- Resource Management
- Production Oversight
- Raw Materials Examination
- Production Order Review
- New Process Development
- Raw Product Testing
- Production Problem Resolution
- Reporting Requirements
- Safety Regulations
- Health and safety compliance
- Lean Manufacturing Processes
- Teamwork and Collaboration
- Inventory and Stocking
- Excellent Communication
- System Maintenance
- Written Communication
- Documentation abilities
- Labor Management
- Site auditing
- Maintenance Planning
- Organizational Skills
- Workflow Optimization
- Professional Demeanor
- Goal Setting
- Multitasking
- Conflict Resolution
- Adaptability and Flexibility
- Equipment Operation
- Attention to Detail
- Industrial safety
- Schedule Management
- Interpersonal Skills
Timeline
Asphalt Plant Manager
Grant Garrett Excavating
04.2018 - Current
Quality Control Technician
Construction Materials Testing
02.2008 - 04.2018
Technicians Materials -
Cttp
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