Brian Hahn
Asheville,NC
Work History
Senior Program Manager - Satellite Antennas
AvL Technologies
04.2023 - Current
- Manage cross-functional teams to drive the design, development, and production of mobile satellite antennas supporting defense, homeland security, news gathering, broadband Internet, and disaster relief applications.
- Oversee full program lifecycle execution, including schedule development, budget management, stakeholder communication, and technical scope compliance, ensuring project milestones are met on time and within budget.
- Facilitate collaboration between engineering, procurement, quality and production personnel on a daily basis to deliver high-quality products on-time.
Chief Exploration Officer - Family Travel Year
Momentum Explore
04.2021 - 11.2022
- Successfully sold a craft brewery business and primary residence, transitioning to a year-long exploration of the United States with family.
- Traveled to 49 states and visited over 60 national parks and monuments, fostering adaptability, planning, and problem-solving skills while navigating life on the road in a Class-B van.
Craft Brewery Founder / Head Brewer
Momentum Brewhouse
08.2014 - 04.2021
- Founded, built, and operated a thriving craft brewery for 7 years, scaling operations and cultivating a loyal customer base.
- Expanded physical location from 3,000 to over 10,000 square feet within 5 years to meet growing demand and increase production capacity.
- Oversaw all aspects of brewery operations, including brewing, staffing, marketing, scheduling, and distribution, ensuring seamless coordination across front-of-house and back-of-house teams.
- Created jobs for 15 local employees, while fostering community engagement by supporting over 10 food trucks and hosting live performances by local musicians.
Senior Manufacturing Engineer - Filtration
Pall Corporation
01.2011 - 03.2014
- Led comprehensive upgrades to John Deere and Caterpillar industrial filtration assembly work cells, improving layout, ergonomics, tooling, and material flow to enhance production efficiency.
- Established standardized work processes, including detailed work instructions, setup protocols, and preventive maintenance documentation, ensuring consistency and reliability in operations.
- Implemented Kanban systems and 5S methodologies, reducing waste, streamlining workflows, and fostering a culture of continuous improvement.
Senior Manufacturing Engineer- Automotive Stamping
Federal Mogul Inc.
01.2007 - 01.2011
- Led assembly line and equipment relocation efforts to support a major plant re-layout project, optimizing the flow of stamping presses, laser welding cells, and assembly workstations across a one-million-square-foot facility.
- Provided daily manufacturing engineering support for NASCAR gasket assembly, metal stamping, and laser welding work cells, ensuring smooth operations, resolving issues, and improving efficiency.
Sales Engineer - Industrial Fluid Control
Instrument Associates
01.2006 - 01.2007
- Represented multiple divisions of Parker Hannifin, including Instrumentation, Fluid Control, and Filtration, to deliver tailored solutions across diverse industries.
- Provided technical expertise and comprehensive sales support to clients in Pharmaceutical, Food and Beverage, Agricultural, and Petroleum sectors, driving customer satisfaction and retention.
- Collaborated with distribution networks to ensure seamless service delivery while addressing complex customer requirements with industry-specific solutions.
Lean Manufacturing Engineer - Automotive
Aisin Manufacturing
01.2004 - 01.2006
- Provided daily engineering support for both automated and manual assembly processes in the production of Toyota door handle products, ensuring optimal efficiency and product quality.
- Led daily Gemba events to observe and analyze production processes firsthand, identifying bottlenecks and inefficiencies to implement targeted improvements.
- Facilitated large scale Kaizen events focused on continuous process improvement, driving changes that enhanced productivity, reduced waste, and improved overall product quality.
- Certified Six Sigma Green Belt
Manufacturing Engineer - Automotive
North American Lighting
01.2001 - 01.2004
- Designed, justified, implemented, and validated automated and manual assembly lines for automotive lighting programs, supporting major clients such as Toyota, GM, and Mazda.
- Led Kaizen, preventative maintenance, 5Y, and 5S events to improve efficiency, reduce waste, and enhance overall production quality.
- Adhered to a strict APQP process, ensuring timely delivery of high-quality products while managing risk and compliance.
- Developed PFMEA, preventative maintenance schedules and setup sheets defining potential process risks and implementing preventive measures to enhance product reliability, reduce defects, and ensure consistent quality.
- Conducted assembly approval trials with key stakeholders, facilitating the successful hand-off of production-ready processes.
Hospital Corpsman /Pharmacy Technician
US Navy
01.1990 - 01.1996
- Administered medical emergency care to Navy and Marine personnel, providing critical support in high-pressure situations.
- Prepared and dispensed prescribed medications and pharmaceutical preparations in strict accordance with medical officers' prescriptions, ensuring accurate dosages, education and patient safety.
Education
Master of Science - Manufacturing Systems
01-2000
Bachelor of Science - Industrial Engineering
01-1999
Associate of Applied Science - Tool And Die Technology
01-1997
Timeline
Senior Program Manager - Satellite Antennas - AvL Technologies
04.2023 - Current
Chief Exploration Officer - Family Travel Year - Momentum Explore
04.2021 - 11.2022
Craft Brewery Founder / Head Brewer - Momentum Brewhouse
08.2014 - 04.2021
Senior Manufacturing Engineer - Filtration - Pall Corporation
01.2011 - 03.2014
Senior Manufacturing Engineer- Automotive Stamping - Federal Mogul Inc.
01.2007 - 01.2011
Sales Engineer - Industrial Fluid Control - Instrument Associates
01.2006 - 01.2007
Lean Manufacturing Engineer - Automotive - Aisin Manufacturing
01.2004 - 01.2006
Manufacturing Engineer - Automotive - North American Lighting
01.2001 - 01.2004
Hospital Corpsman /Pharmacy Technician - US Navy
01.1990 - 01.1996
Southern Illinois University Carbondale - Master of Science, Manufacturing Systems
Southern Illinois University Carbondale - Bachelor of Science, Industrial Engineering
Southern Illinois University Carbondale - Associate of Applied Science, Tool And Die Technology
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Summary
Proven track record as an innovator, self starter, team player and scalable individual. Twelve plus years as a Manufacturing Engineer. Masters and Bachelors degree in Engineering. Associates degree in Tool and Die Technology. Proud Navy veteran with six years of honorable service. Successful small business owner. Whatever the goal, combines technical, organizational and interpersonal skills to exceed expectations.
Technical SKILLS
- Manufacturing Process Optimization
- Cradle to Grave Product Launches
- Ergonomic Assessment and Design
- Capital Equipment Procurement
- Work Instruction Development
- Cross-Functional Team Player
- Lean Assembly Line Design
- Continuous Improvement
- Tooling & Fixture Design
- Preventive Maintenance
- APQP Implementation
- Process Flow Analysis
- Project Management
- LEAN Manufacturing
- Plastics Technology
- DFMEA and PFMEA
- CNC Programming
- Kaizen Leadership
- Vibration Welding
- Metal Fabrication
- Injection Molding
- All MS 365 Tools
- Instrumentation
- Metal Stamping
- Quality Control
- Laser Welding
- Automation
- AutoCAD
Business Skills
- Customer Relationship Management
- Marketing & Social Media Tools
- Budget and Cost Management
- Small Business Operations
- Technical Sales Support
- Financial Planning
- Supplier Sourcing
- Project Reporting
- Technical Writing
- Leadership
Soft Skills
- Hands-On Practical Approach
- Excellent Communication
- Relationship Building
- Team Collaboration
- Analytical Thinking
- Interpersonal Skills
- Time Management
- Attention to Detail
- Problem-Solving
- Goal Setting
- Multitasking
- Adaptability
- Empathy
Key Achievements
- Launched Chevy SSR pickup and Toyota Camry lighting assembly programs
- Developed Dynafoam "Foam-In-Place" gasketing for Toyota door panel assembly.
- Brought remote keyless entry assembly system for Toyota Camry from Japan to the U.S.
- Pioneered laser welding technology for NASCAR engine gasket assembly
- Designed, procured, and installed all brewery equipment and systems, including piping, valves, glycol cooling, brewing/fermentation vessels, and grain conveyance
- Designed and executed the complete tasting room experience, including bar, furniture, menu, and interior décor, creating a welcoming atmosphere for customers.
Certification
Six Sigma Green Belt
Overview
35
35
years of professional experience
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