Summary
Overview
Work History
Education
Skills
Timeline
Generic

Emran Bukhari

Sparks,NV

Summary

Supplier-focused Manufacturing and Product Engineer with over 6 years of experience supporting automotive launch, APQP, PPAP, and production readiness across automated assembly, vision systems, fastening, and dispense processes. Proven leader in cross-functional problem-solving, supplier assessments, and zero-loss quality execution. Strong expertise in Python, SPC, and manufacturing analytics.

Overview

6
6
years of professional experience

Work History

Process Engineer

Tesla
Sparks, Nevada
07.2025 - Current

- Lead production launch readiness and ongoing quality execution for high-volume automotive assembly lines.
- Execute SPC, capability studies, and process validation to meet launch and quality targets.
- Serve as the principal on-site troubleshooting engineer for quality and equipment issues.
- Program and validate vision inspection systems (Keyence, Cognex).
- Develop Python-based dashboards and automation to monitor FPY, scrap, and warranty risks.

Advanced Project Engineer

KB Components
Windsor, Ontario
06.2023 - 07.2025

- Led APQP activities, including PFMEA, control plans, and production validation.

- Supported product launch readiness from design through production ramp-up.

- Partnered with suppliers and customers to resolve product and manufacturing issues.

-Supported PPAP readiness and customer launch requirements.

Manufacturing Quality Engineer

Plasman
Windsor, Ontario
05.2020 - 06.2023

- Drove continuous improvement and quality optimization in high-volume automotive manufacturing.
- Executed root cause analysis and corrective actions to reduce defects and downtime.
- Collaborated with cross-functional teams to ensure manufacturability and launch readiness.

- Developed and implemented quality control plans and inspection protocols.

Quality Engineer

ZF Automotive
Windsor, Ontario
10.2019 - 05.2020

-Conducted quality assessments on automotive parts to ensure adherence to specifications and standards.

-Executed defect analysis to pinpoint product failures and propose effective corrective measures.

-Collaborated with cross-functional teams to enhance product quality and resolve quality-related issues.

-Developed comprehensive documentation for testing protocols and quality assurance procedures.

Education

Bachelor of Science - Industrial And Manufacturing Systems Engineering

University of Windsor
Ontario
05-2018

Skills

  • APQP and PPAP execution
  • Product and manufacturing engineering
  • Supplier collaboration
  • Root cause analysis (8D, 5-Why)
  • Product launch
  • SPC and capability (CP/CPK)
  • Automated assembly equipment
  • Vision Systems (Keyence, Cognex)
  • Lean Manufacturing
  • Python and SQL analytics

Timeline

Process Engineer

Tesla
07.2025 - Current

Advanced Project Engineer

KB Components
06.2023 - 07.2025

Manufacturing Quality Engineer

Plasman
05.2020 - 06.2023

Quality Engineer

ZF Automotive
10.2019 - 05.2020

Bachelor of Science - Industrial And Manufacturing Systems Engineering

University of Windsor
Emran Bukhari