C Kumar
Chennai
Summary
Young and energetic engineer seeking a challenging career and environment that is conductive to grow forever in the field of engineering by utilizing maximum potential.
Overview
21
21
years of professional experience
Work History
Maintenance (Asst - Engineer)
M/S. Comstar Automotives Technologies Ltd. (Formally Visteon Power trains & Control System)
Maintenance (Engineer)
M/S. LEAR AUTOMOTIVIES
Maintenance (Engineer)
M/s. RENAULT NISSAN AUTOMOTIVE INDIA. PVT. LTD
Maintenance Manager
M/s. Sundaram Clayton Ltd.(TVS Group)
09.2015 - Current
- Supervised employee performance, preventive maintenance, and safety.
- Optimized spare parts inventory management by identifying critical items and setting appropriate stock levels based on usage patterns.
- Improved equipment reliability by implementing a preventive maintenance program and managing repair schedules.
- Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
- Increased overall equipment efficiency by conducting thorough assessments of machinery conditions and implementing necessary improvements.
- Scheduled regular inspections of equipment and facilities to manage wear and tear.
- Reduced downtime by efficiently overseeing the maintenance team and prioritizing tasks according to urgency.
- Trained maintenance technicians to apply proper techniques and best practices and comply with safety protocols.
- Developed detailed maintenance budgets, effectively controlling expenses while ensuring optimal equipment performance.
- Negotiated contracts with vendors for cost-effective procurement of parts and services, maintaining strong working relationships.
- Conducted root cause analysis of recurring issues, devising long-term solutions that minimized future disruptions.
- Delegated tasks to carefully selected employees in alignment with resource management goals.
- Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
- Planned scheduled maintenance outages as part of preventive maintenance program.
- Collaborated with other departments to verify completion of maintenance tasks.
- Documented inventory of spare parts to enable tracking history and maintain accurate records.
- Established and documented protocols for preventive maintenance procedures, decreasing equipment issues, and reducing downtime.
- Promoted a culture of continuous improvement within the maintenance team by encouraging open communication, problem-solving initiatives, and employee engagement activities.
- Created and submitted detailed reports to highlight maintenance activities and equipment performance.
- Mentored new hires in company procedures, safety protocols, and technical skills necessary for their roles as maintenance professionals.
- Ensured compliance with all applicable regulations through diligent record-keeping, reporting practices, and regular audits.
- Streamlined work order processes for quicker response times, resulting in increased productivity and reduced costs.
- Enhanced safety standards through regular inspections, staff training, and adherence to OSHA guidelines.
- Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
- Procured pricing information from various vendors to support cost-effective purchasing.
- Prepared and reviewed maintenance contracts with external service providers to offer mutually binding agreements.
- Established team priorities, maintained schedules and monitored performance.
- Maintained positive customer relations by addressing problems head-on and implementing successful corrective actions.
- Evaluated employee performance and conveyed constructive feedback to improve skills.
- Developed detailed plans based on broad guidance and direction.
Maintenance (Team Leader)
M/s. Sundaram Clayton Ltd. (TVS Group)
01.2003 - 05.2008
Education
S.S.L.C.B.Tech (E.C.E) -
Alagappa Matriculation Higher Secondary School
Skills
Project Planning
Technical reporting
Engineering Documentation
Equipment Troubleshooting
Maintenance Planning
Staff Management
Preventive Maintenance
Work Order Management
Project Management
Equipment Inspection
Spare Parts Inventory
Inventory Replenishment
Materials Requisition
Expense Tracking
Problem Resolution
Decision-Making
Computer Skills
Task Delegation
Shift Scheduling
Teamwork and Collaboration
Cost Control
Scheduling and Coordinating
Staff Training
MS Office
Emergency Response
Goal Setting
Work Planning and Prioritization
Contractor Oversight
Resource Allocation
Safety Monitoring
Lockout and tagout procedures
Employee performance assessment
Employee performance evaluation
Computerized Maintenance Management System
Electrical Systems
Continuous Improvement
Grounds Maintenance
Predictive Maintenance
Team Leadership
Safety Protocols
Additional Qualification
M/s. Sundaram Clayton Ltd at padi from 01/08/01 to 30/11/01, M/s. Lucas TVS Ltd at padi from 01/12/01 to 31/03/02, M/s. Wheels India Ltd at padi from 01/04/02 to 31/07/02, M/s. Sundaram Brake Lining Ltd at padi from 01/08/02 to 30/09/02, M/s. Sundaram Fasteners Ltd at Hosur from 01/10/02 to 31/01/03, M/s. TVS Electronics Ltd at Tumkur from 01/02/03 to 31/05/03, Maintenance Management System, 3 Months (06/12/12 to 08/12/12), Japan, Buhler carat machine, 1 week (03/18/XX), Switzerland
Technical Qualification1
Diploma in "INDUSTRIAL ELECTRICAL & ENGINEERING", T.S Srinivasan Polytechnic College, 76% (B+ Grade), 2000 - 2003
Technical Qualification2
B.Tech. (E.C.E) ENGINEERING, M.G.R University, 80%, 2009 - 2012
Nature Of Work Technical Activities
Rich Experience in Handling OF Full Automation System in Casting Shop both LPDC & HPDC, Power trains Assembly
Rich Knowledge in Mitsubishi PLC System & Omron PLC System.
Problem analyzing and problem solving in all types of High Pressure Die Casting (HPDC) & Low Pressure Die Casting (LPDC) Gravity Die Casting M/c's. (H.M.T, Toshiba, Itall press, Buhler M/c's & E.O.T Cranes, Shot Blasting, Dosing Furnaces ovens, Electric Furnace, L.P.G Ovens, Tower Furnace Cutting M/c, Trimming press, Sand Core Shooting)
Trouble Shooting in Fanuc Robots.
Programming Modification in PLC & HMI.
Handling Fully Automated Conveyor Systems & SPM Machines.
Having trouble shooting Knowledge in Hydraulics & Pneumatic System.
Ensuring Subordinates Safety in Work Place.
Knowledge in Ultrasonic Welding M/c's
Nature Of Work Management Activities
Handling Of Shift Members & Team leaders
Maintaining Critical Spares.
Machine Documents Maintaining and Reports Preparation (Daily, Weekly, Monthly)
Root cause and analyzing and take corrective action.
Maintenance Calendar & Inspection Check Sheet Preparation & Execution of PM Activities
Implementation of Breakdown reduction Kaizen
Implementation of Energy reduction Kaizen
Permanent Address
35, Subbarayan 2nd st, Nammalvarpet, Otteri, Chennai, Pin: 600012
Personal Information
- Age: 39 years
- Father's Name: S.Chandrasekar
- Date of Birth: 05/12/85
- Nationality: Indian
- Marital Status: Married
- Religion: Hindu
Phone No
9940133237
Disclaimer
I hereby declare that the information mentioned above is true to the best of my knowledge and belief.
Timeline
Maintenance Manager
M/s. Sundaram Clayton Ltd.(TVS Group)
09.2015 - Current
Maintenance (Team Leader)
M/s. Sundaram Clayton Ltd. (TVS Group)
01.2003 - 05.2008
Maintenance (Asst - Engineer)
M/S. Comstar Automotives Technologies Ltd. (Formally Visteon Power trains & Control System)
Maintenance (Engineer)
M/S. LEAR AUTOMOTIVIES
Maintenance (Engineer)
M/s. RENAULT NISSAN AUTOMOTIVE INDIA. PVT. LTD
S.S.L.C.B.Tech (E.C.E) -
Alagappa Matriculation Higher Secondary School