Cam Long
Portland,OR
Summary
Versatile Controls Engineer with over 15 years of experience with focus in control systems engineering and mechanical automation design. Adept at the design and testing of existing and new control systems. Analytical problem-solver with strengths in PLC software development and troubleshooting mechatronic systems.
Overview
2027
2027
years of professional experience
Work History
Engineering Manager - Mechatronics
ConMet
02.2025 - Current
- Developed new system architectures for machine control systems to advance system capabilities, including Codesys and Ignition based platform.
- Collaborated with other business unit managers to set and manager priorities for a cross functional mechatronics/automation team.
- Provided overall strategy and long term plan for machine design and upgrades within business unit.
- Identified gap in safety standards for machine guarding and safety. Coordinated safety training for business unit and developed plan for safety upgrades for deficient machines.
Sr. Mechatronics Engineer
ConMet
06.2023 - 02.2025
- Developed standards and templates for in house schematics. Created and updated electrical schematics for automated systems using AutoCAD, ensuring accuracy and adherence to industry standards. Supported the creation of wiring diagrams, control panel layouts, and system integration drawings.
- Designed, developed, and maintained automation software using various platforms (e.g., PLC, SCADA, HMI) to optimize production processes and equipment functionality.
- Led the integration of new automation systems with existing production lines, conducting system testing and troubleshooting to ensure proper functionality.
- Worked closely with cross-functional teams to identify automation needs, draft technical specifications, and document processes and procedures. Provided training and technical support to operators and maintenance teams.
Senior Controls SW Engineer
DWFritz Automation
10.2021 - 06.2023
- Architecture and development of PLC software for precision industrial automation, primarily using CODESYS automation platform.
- Fanuc robot programming using both RoboGuide and teach pendant.
- Integration of robots, vision, and servos with PLC software.
- Interface with clients during quoting, specification, design-review, buy-off, and installation.
- Work collaboratively with other members of project team including Project Managers, Mechanical Engineers, Electrical Engineers, and Technicians to deliver automation solutions that meet all customer specifications and requirements.
- Debug and commissioning of machines to meet factory and site acceptance testing requirements.
Senior Control Systems Engineer
Samtec
06.2010 - 10.2021
- Control system design for automated machinery, including system architecture, component specification, system schematics using EPLAN Electric, and panel layout in EPLAN Pro Panel.
- HMI, PLC, and motion controller software development and revisions for automated machines, primarily using IEC 61131-3 structured text programming standard.
- Management of Automation Engineering group including Mechanical, Controls, and Process Engineers and machine technicians
- Responsible for machine uptime of entire high volume cable manufacturing plant including maintenance, unplanned downtime remediation, and machine upgrades to mitigate future events.
- Programming and configuring all controls related components for new machine designs, including motor drives and thermal systems.
- Project management utilizing Clarizen software.
- Mechanical design of machines and fixtures in Solidworks.
- Mechanical, electrical, and control system installation for new machine start up and troubleshooting existing systems.
- Fabrication and assembly of new machines, including milling machine and lathe fabrication of parts and machine wiring as required.
Engineering Manager - Automation and Manufacturing
Samtec
2015 - 2019
- Managed group of Mechanical Engineers, Controls Engineers, Process Engineers, and technicians.
Research & Teaching Assistant
Portland State University
09.2009 - 06.2010
- Member of Dryden Drop Tower mechanical design team for research in microgravity fluidics.
- Instructed engineering students in use of SolidWorks solid modeling software.
Product Development Intern
Sulzer Pumps
06.2009 - 03.2010
- Revised existing pump lines to improve manufacturability and meet customer performance requirements.
- Managed product documents, including part and assembly drawings, subsequent to product revisions using SAP database.
Mechanical Engineer Intern
Genie Industries
03.2008 - 09.2008
- Designed machines to improve production capacity, safety, and ergonomics utilizing SolidWorks and ANSYS Finite Element Analysis software.
- Analyzed production processes and machine layout to improve parts flow throughout manufacturing process.
- Leadership role in Kaizen events, which resulted in improvements to lean manufacturing process.
Education
Bachelor of Science - Mechanical Engineering, Physics
Portland State University
Portland, OR06-2010
Skills
- PLC and Motion Controller Programming (IEC 61131-3, CODESYS)
- HMI Development (Inductive Automation Ignition, Red Lion)
- Fanuc robot programming (RoboGuide)
- Machine Debug and Commissioning
- Servo Based Motion Control
- Temperature Control
- Fanuc Robot Manual Programming and Integration
- Industrial Protocols (EtherCAT, EthernetIP, Profinet, Sercos, Modbus TCP/IP, etc)
- SolidWorks
- FFT Analysis of Systems
- Matlab
- EPLAN and AutoCAD Schematics
Affiliations
Tau Beta Pi Engineering Honor Society
Sigma Pi Sigma Physics Honor Society
American Society of Mechanical Engineers
Timeline
Engineering Manager - Mechatronics
ConMet
02.2025 - Current
Sr. Mechatronics Engineer
ConMet
06.2023 - 02.2025
Senior Controls SW Engineer
DWFritz Automation
10.2021 - 06.2023
Senior Control Systems Engineer
Samtec
06.2010 - 10.2021
Research & Teaching Assistant
Portland State University
09.2009 - 06.2010
Product Development Intern
Sulzer Pumps
06.2009 - 03.2010
Mechanical Engineer Intern
Genie Industries
03.2008 - 09.2008
Engineering Manager - Automation and Manufacturing
Samtec
2015 - 2019
Bachelor of Science - Mechanical Engineering, Physics
Portland State University