CARLOS HERRERA LÓPEZ
Watertown
Summary
Dynamic Automation & Process Manager with a proven track record at Tesla Inc., excelling in robotics and process optimization. Spearheaded new model launches. Expertise in TPM and cross-functional collaboration drives efficiency and innovation in manufacturing environments. Passionate about enhancing production quality and reliability.
Overview
10
10
years of professional experience
1
1
Certification
Work History
Automation & Process Manager
MasterMold LLC
Wisconsin
04.2024 - Current
- Lead and manage full operations of the production shop, overseeing 182 team members across multiple shifts.
- Directed the transition from manual to automated paint application using FANUC robotic systems.
- Installed and integrated collaborative robots for critical assembly line tasks.
- Standardized production processes and improved application parameters through voltage, RPM, SA, and flow analysis.
- Achieved key metrics in UPDT, MTTR, and MTBF reduction.
- Spearheaded the launch and commissioning of new color lines.
Sr. Manufacturing Equipment Engineer
Tesla Inc.
02.2023 - 04.2024
- Company Overview:
- Progressively responsible roles in automation, robotics, and manufacturing engineering
- Led commissioning of Model Y general assembly trim lines and robotic stations.
- Developed and implemented spare parts strategy and preventive maintenance plans using Flux.
- Standardized TPM practices and supported reduction of UPDT and MTTR across Trim operations.
Sr. Robotics Engineer
Tesla Inc.
01.2022 - 02.2023
- Company Overview:
- Progressively responsible roles in automation, robotics, and manufacturing engineering
- Improved JPH output on MS and MX Body-in-White lines by eliminating bottlenecks.
- Conducted UPDT analysis and implemented line improvements.
- Supported advanced process tuning to reduce rework and improve production stability.
Automation Engineer
Tesla Inc.
12.2020 - 01.2022
- Company Overview:
- Progressively responsible roles in automation, robotics, and manufacturing engineering
- Led commissioning of Tesla’s South Paint Shop.
- Coordinated installation, controls, and maintenance.
- Reduced cycle times and supported material usage optimization.
Automatic Applications Specialist
BMW
San Luis Potosí
12.2019 - 12.2020
- Optimized automatic application processes for Sealer, Paint, Foam, and Wax, enhancing production flow and quality standards.
- Supervised color and thickness check stations, conducting quality control assessments to maintain brand specifications.
- Collaborated with cross-functional teams to identify process improvements, increasing efficiency in production cycles.
- Utilized diagnostic tools and data analysis to monitor application consistency and troubleshoot defects, enhancing product quality.
- Ensured compliance with environmental and safety regulations throughout application processes.
- Increased throughput from 70% to 99%, achieving output of 39 JPH.
- Met machine-specific QA KPIs for performance and compliance standards.
Paint & Sealer Process Specialist
COMPAS (Daimler – Infiniti)
Aguascalientes
05.2017 - 12.2019
- Successfully launched key models such as Mercedes-Benz GLA, overseeing integration of production processes.
- Managed troubleshooting activities on production lines, implementing corrective actions to enhance efficiency.
- Drove standardization of Preventative Maintenance practices, significantly improving equipment reliability.
- Monitored spare parts inventory and supply chain processes to mitigate production delays.
- Utilized 5 Why Methodology to uncover underlying issues in production, promoting a culture of improvement.
- Executed programming and launch of paint and sealer systems for various models.
- Maintained color harmony while ensuring adherence to high appearance standards.
Staff Maintenance Engineer
EXEDY Dynax
Aguascalientes
09.2015 - 05.2017
- Standardized project management systems for blanking and stamping presses.
- Enhanced line availability by managing night shift teams effectively.
Education
Industrial Robotics Engineering -
Technologic University of Aguascalientes
Aguascalientes, MX07-2015
Electromechanical Technician -
School of Scientific and Technological Studies
Aguascalientes, MX07-2012
Skills
- New model launches: Paint, body in white, and general assembly
- Engineering and maintenance leadership
- Robotics expertise: KUKA, FANUC, Yaskawa, DURR
- TPM and MTTR/MTBF reduction
- Process automation and commissioning
- KPI tracking and JPH optimization
- Technical project management
- SolidWorks, AutoCAD,
- 3D onsite (DURR)
- Roboguide (FANUC)
- Data analysis
- Process optimization
- Cross-functional collaboration
- Problem solving
- Equipment troubleshooting
- Orange edit (KUKA)
- DURR systems and PLC troubleshooting
- Sealer application and colorimetry
Training
- DURR- Mechanical/Electrical Maintenance, Advanced Programming, Robot Sealer Fluid,
- VMT Vision System
- KUKA & FANUC: Advanced Programming & Mechanical Maintenance (Tesla USA)
- Paint Process: Colorimetry I–III (INAOE), Water & Solvent-Based Applications (BASF, PPG),
- Polypropylene Injection (DMU)
- Coherix Vision System (Tesla USA)
- Joining Technologies (Spot Weld, MIG Weld, Bolting, Riveting, Gluing) - WTC, Atlas Copco, Nordson controlers
Certification
- DURR Robot, Yaskawa Robot, VMT System
Languages
English
Full Professional
Spanish
Native/ Bilingual
Timeline
Automation & Process Manager
MasterMold LLC
04.2024 - Current
Sr. Manufacturing Equipment Engineer
Tesla Inc.
02.2023 - 04.2024
Sr. Robotics Engineer
Tesla Inc.
01.2022 - 02.2023
Automation Engineer
Tesla Inc.
12.2020 - 01.2022
Automatic Applications Specialist
BMW
12.2019 - 12.2020
Paint & Sealer Process Specialist
COMPAS (Daimler – Infiniti)
05.2017 - 12.2019
Staff Maintenance Engineer
EXEDY Dynax
09.2015 - 05.2017
Industrial Robotics Engineering -
Technologic University of Aguascalientes
Electromechanical Technician -
School of Scientific and Technological Studies
Similar Profiles
Michael BilderbackMichael Bilderback
Corporate Engineer at Mastermold, LLCCorporate Engineer at Mastermold, LLC
ROBERT KLEINROBERT KLEIN
Press Operator at MasterMold, LLCPress Operator at MasterMold, LLC
Kevin PenteltonKevin Pentelton
Delivery Driver/Dispatch Supervisor at Upstate Fulfillment LLC./UB Logistics LLC.Delivery Driver/Dispatch Supervisor at Upstate Fulfillment LLC./UB Logistics LLC.
Birten Yaprak KulezBirten Yaprak Kulez
Sales Associate at AnthropologieSales Associate at Anthropologie
JAMES ACKERJAMES ACKER
Paramedic at Jefferson Fire DepartmentParamedic at Jefferson Fire Department