Process Leader - Inbound
CARLOS T. HAYNES
BMW Manufacturing
Columbia,SC
11
years of professional experience
1
Certification
Process leader overseeing inbound warehouse operations, dock coordination, trailer movements, and inventory control to maintain continuous material flow. Collaborates with planning, transportation, and production teams to prevent disruptions. Improves inventory accuracy and supports production readiness using SAP, OSM, and WMS.
Work History
Process Leader - Inbound
4 Years- Directed daily inbound operations, optimizing dock assignments, trailer movements, inventory activities, and production support.
- Led and developed warehouse associates, emphasizing safety, accountability, and continuous improvement to enhance team effectiveness.
- Use SAP, OSM, and WMS to monitor performance, inventory accuracy, and part availability.
- Partner with planning, transportation, and production teams to maintain material flow and prevent production disruptions.
- Resolve operational issues through root-cause analysis, corrective actions, and process improvements.
- Promoted from Production Associate to Process Leader for demonstrating leadership and operational expertise in achieving performance goals.
Process Lead - Small Parts (SPW)
5 Months- Led associates in just-in-time material delivery to assembly operations, ensuring timely availability of components.
- Resolved shortages and inventory discrepancies to maintain production continuity.
- Coached and trained associates to enhance productivity and performance management practices.
- Used SAP and WMS to manage inventory and maintain accurate KSP and ERP JITS records.
- Streamlined workflow and organization while maintaining safety, quality, and operational standards.
Production Associate (Proxy) - Outbound
11 Months- Coordinated outbound material flow with warehouse, planning, and assembly teams to effectively resolve shortages.
- Used SAP and OSM to release batches, track vehicle-specific parts, coordinate transfer orders, and expedite critical materials.
- Supported inventory control improvements that enhanced material availability and ensured accuracy.
Production Associate
1 Year 2 Months- Operated reach trucks and RF scanners to efficiently pick, verify, replenish, and transport inventory, ensuring timely availability of stock.
- Expedited critical parts and urgent deliveries, maintaining accurate material flow to support operational needs.
- Supported BMW Manufacturing assembly line operations through precise part handling and sequencing.
- Inspected finished components for quality defects and reported issues to supervision.
- Operated production equipment following MAU safety rules and BMW work instructions.
Warehouse Associate
1 Year 4 Months- Operated forklifts and pacer trucks to efficiently load, unload, and stage freight, ensuring timely processing.
- Utilized WMS to resolve inventory discrepancies, enhancing accuracy across multiple operational areas.
- Received five performance recognitions for consistently delivering operational excellence and contributing to workplace improvements.
Education
Degree - Business Administration
Associate of Arts - Business Administration
High School Diploma
Skills
Warehouse operations and logistics
Inventory management
Material flow optimization
Team leadership
SAP and WMS expertise
Just-in-time delivery
Process improvement strategies
Safety compliance
SAP inventory control
WMS tracking
Dock coordination
Material handling
Certification
- Work Org
- Situational Leadership Training
- 8D Problem Solving Training
Timeline
Process Leader - Inbound
BMW Manufacturing
11.2022 - CurrentRead More
Process Lead - Small Parts (SPW)
BMW Manufacturing
06.2022 - 11.2022Read More
Production Associate (Proxy) - Outbound
BMW Manufacturing
09.2018 - 08.2019Read More
Production Associate
MAU at BMW Manufacturing
07.2017 - 09.2018Read More
Warehouse Associate
The Home Depot Rapid Deployment Center
03.2016 - 07.2017Read More
South University
Degree from Business Administration
Read More
Midlands Technical College
Associate of Arts from Business Administration
Read More
WJ Keenan High School
High School Diploma
Read More