Value Stream Manager with deep experience in composite manufacturing, Lean manufacturing, and Kaizen facilitation. Skilled in value stream mapping, production scheduling, and supply chain coordination to streamline workflows and improve output.
Overview
1
1
Certification
21
21
years of professional experience
Work History
Value Stream Manager
Albany Engineered Composites
Boerne, Texas
02.2022 - Current
- Managed composite production value stream for aerospace and defense programs, ensuring alignment with project goals.
- Supported implementation of lean methodologies, driving efficiency improvements in production areas. process improvements across engineered composites production areas.
Resolved production constraints in high-spec composite manufacturing environments.
- Collaborated with cross-functional teams to develop strategies for improving product design, manufacturing processes, supply chain management, and customer service.
- Supported cross-functional teams across manufacturing, quality, planning, and supply chain.
- Reviewed work schedules for composite operations to ensure timely production flow., material flow, and capacity for composite operations.
- Worked closely with suppliers to evaluate their capabilities and determine how they can contribute to overall value stream objectives.
- Provided guidance on continuous improvement efforts through Kaizen events and other lean initiatives.
- Monitored daily operations to ensure compliance with established standards and procedures.
Set up tooling and fixtures for composite part machining.
Conducted inspections of finished parts using calipers, micrometers, and gauges to verify conformance to specifications and maintain quality standards.
Maintained quality control by inspecting parts for conformance to specifications, using precision measuring instruments.
Operated multiple CNC machines simultaneously while adhering to safety protocols at all times.
Set up and operated CNC machines to perform repetitive machining operations on a variety of materials according to specifications.
Set controls to regulate speed, feed and coolant flow.
Executed regular preventive maintenance on CNC machinery to ensure optimal performance and reduce unexpected downtime.
Worked with a supervisor to debug and develop production processes and learn machine set-up skills.
Maintained production tooling by replacing and grinding worn tools.
Identified and resolved tooling and programming errors to minimize machine downtime. related to tooling or programming errors using problem solving techniques.
Production Team Leader
Albany Engineered Composites
Boerne, Texas
06.2012 - 08.2018
Led production team in engineered composites manufacturing
Coordinated shift workflow with Albany composites supervisors
Managed all aspects of the production line including scheduling personnel shifts.
Provided leadership, guidance, and direction to team members on daily tasks.
Trained operators on standard work procedures
Conducted training sessions for new employees on safety protocols and job responsibilities.
Conducted quality checks to ensure compliance with production standards. for composite parts
Supported process improvements in composites assembly
Identified areas of improvement in the production process and recommended changes.
Resolved employee and production issues to implement optimal solutions, preventing resource waste and maintaining production schedules.
Performed regular safety inspections of equipment and facilities in accordance with regulations.
Developed cost-saving initiatives that minimized waste and enhanced operational efficiency.
Coordinated staff development and succession planning to streamline operations and enhance team capabilities.
Manufacturing Technician
Albany Engineered Composites
Boerne, Texas
11.2009 - 06.2012
Operated composite manufacturing equipment for Albany Engineered Composites production lines.
Prepared and assembled materials and set up and operated production equipment in accordance with current manufacturing practices and standard operating procedures.
Operated hand tools, power tools, and measurement devices to ensure precision in production operations.
Evaluated finished components against blueprints and quality standards to maintain product integrity.
Diagnosed assembly line issues and implemented effective solutions to minimize disruptions.
Performed machine set-up activities prior to start up of production run.
Trained new technicians on composite handling and shop procedures.
Collaborated with team members to promptly accomplish tasks and meet deadlines.
Adhered to applicable regulations, policies and procedures for safety and environmental compliance.
Service Technician
Mooney Airplane
Kerrville, Texas
03.2006 - 10.2009
Inspected airframe, engine, and landing gear systems to identify potential safety issues.
Troubleshot mechanical issues using maintenance manuals and shop procedures.
Serviced Mooney aircraft during scheduled maintenance and repair visits.
Replaced worn aircraft parts and completed flight-ready assemblies.
Recorded service work in maintenance logs and inspection documents.
Coordinated with Mooney support teams to ensure timely repair and parts availability.
Tested aircraft systems after repairs to verify safe operation.
Repaired faulty components such as motors, pumps, valves, switches.
Installed new components or replaced defective parts to restore functionality.
Installed new systems according to manufacturer specifications.
Followed all safety protocols while performing work in potentially hazardous environments.
Performed onsite repair of equipment at customer locations.
Monitored inventory levels of aircraft parts and supplies. Notified supervisor about re-ordering needs.
Communicated with vendors to streamline supply orders and manage delivery schedules.