Summary
Overview
Work History
Education
Skills
Skills Abilities
Timeline
SoftwareEngineer
Chad Falgoust

Chad Falgoust

Millwright Supervisor
Vacherie,LA

Summary

Industrious Maintenance Mechanic looking to build upon skills and tackle new responsibilities. Skilled at inspecting machinery and structures for any damages, defects or malfunctions. Proficient in performing both preventive maintenance and emergency maintenance services. To seek and maintain full-time position that offers professional challenges utilizing interpersonal skills, excellent time management and problem-solving skills.

Overview

29
29
years of professional experience

Work History

Maintenance Mechanic

Mosaic
06.2023 - Current
  • Performed electrical and mechanical repairs of production equipment to minimize downtime.
  • Troubleshot equipment breakdowns and performed preventive maintenance.
  • Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
  • Maintained accurate records for all repairs, upgrades, and preventative measures taken on various equipment types.
  • Communicated effectively across departments regarding upcoming maintenance plans or urgent repairs needed, fostering a collaborative work environment.
  • Expedited emergency repair situations, minimizing production delays due to unforeseen breakdowns or malfunctions.
  • Used problem-solving skills to alleviate issues efficiently with minimal supervision.
  • Optimized machine performance through precision alignment, calibration, and adjustment of components.
  • Cleaned and lubricated parts to keep equipment operating at peak performance.
  • Managed available parts, tools, and materials inventory to maintain prompt response capability.
  • Developed strong relationships with operators to better understand their needs and provide tailored maintenance support for improved job satisfaction.
  • Repaired and replaced pumps, valves and motors.

MILLWRIGHT TECHNICIAN (SITE INFRASTRUCTURE MAINTENANCE)

SCO - THE DOW CHEMICAL COMPANY
06.2013 - 01.2022
  • Developed the plan outlining the required material for each Energy Systems turnaround ensuring that the material was on-hand prior to turnaround start eliminating expediting fees and avoiding delays due to long-lead items (up to 52 weeks) delivery time.
  • Implemented spare turbine parts in MRO, troubleshoot the Farval greasing system, repaired seals on boiler feed water pumps in-place saving Dow additional costs by avoiding sending out the equipment, replaced bases for vertical cooling water pumps, replaced the bearings on #3 boiler every 6 months checking the clearances on the rotor and verifying if repairs are needed.
  • Optimized production processes with the installation of new machinery and equipment upgrades.
  • Assisted in reducing overall maintenance costs through effective inventory management and procurement strategies.
  • Contributed to team success by mentoring junior technicians and sharing best practices for efficient operations.
  • Promoted a culture of continuous improvement by actively seeking opportunities to enhance efficiency, reduce waste, and optimize overall performance within the organization.
  • Used hoisting and rigging equipment to move heavy machinery and equipment.
  • Replaced defective parts of machines and adjusted clearances and alignment of moving parts.
  • Aligned and leveled machines using precision measuring instruments to avoid unnecessary wear and tear.
  • Performed routine inspections and maintenance to optimize machinery performance.
  • Documented repairs and maintenance activities to create reports for management.

WORK COORDINATOR / MILLWRIGHT (OLEFINS)

SCO
03.2010 - 06.2013
  • Coordinate the Re-build of I.D fans.
  • Coordinated with ES&S on escape plans and rescue plans on CSE of each vessel, led safety meetings, allocated resources for each job classified by priority.
  • Replace and repair the cooling tower fan gear boxes and blades every two years since the blade life was limited and subjected to high corrosion.
  • Worked on monthly lube routes for equipment reliability.
  • Coordinated with Sulzer on furnace gas compressor turnarounds and critical work on Cogen turbine ordering and supply of equipment part.

WORK COORDINATOR / OPERATIONS / MAINTENANCE MECHANIC

KOCH OPERATIONS
09.2007 - 03.2010
  • Coordinated the installation of new Anhydrous Ammonia bullet tank including suction, discharge, and recycle piping allowing for additional storage volume and one new motor/pump assembly increasing discharge pressure by 40 metric tons per hour successfully completing on time and under budget.
  • Operated terminal to load barges and unload ships, injected up 100 tons of Anhydrous Ammonia daily into pipeline, learned how the overall production process worked leveraging that knowledge in troubleshooting with an understanding of safe working limits in regards to levels, temperatures, and pressures, and worked with the United States Coast Guard ensuring all regulatory compliance was met.
  • Optimized resource allocation by carefully assessing workload demands and assigning tasks based on individual skills and availability.
  • Assisted in the development of strategic plans, providing valuable input to help shape the company''s long-term vision and goals.
  • Enhanced team productivity by streamlining communication and implementing efficient workflow processes.
  • Maintained up-to-date documentation for all projects, ensuring easy access to relevant information for stakeholders at all levels of the organization.
  • Played a pivotal role in meeting project deadlines by closely monitoring progress, addressing potential setbacks, and adjusting plans as needed for optimal efficiency.
  • Served as a trusted liaison between clients and internal teams, ensuring clear communication and timely resolution of any issues that arose during project execution.
  • Established lasting relationships with clients through exceptional customer service, proactive problem-solving, and consistent follow-ups on project progress.
  • Built team spirit and morale through motivation and personnel involvement.
  • Performed electrical and mechanical repairs of production equipment to minimize downtime.

CREW LEADER / RAILCAR MECHANIC

UNION TANK CAR COMPANY
08.2005 - 09.2007
  • Led a crew to efficiently repair general purpose and pressurized railcars with no safety incidents spanning two years.
  • Estimated repair work and provided repair bills to the Customers, inspected railcars on inbound and outbound inspections, and requalified pressure railcars every 12 years by replacing all PSVs and pressure testing.
  • Trained employees in time management and proper ways to complete job duties.
  • Maintained a safe working environment by enforcing strict adherence to safety guidelines and promptly addressing potential hazards.
  • Monitored team members to verify work quality and address concerns.
  • Provided ongoing training and support for new hires, ensuring they were well-equipped to perform their duties effectively.
  • Boosted customer satisfaction by ensuring that all crew members provided high-quality service in line with company standards.

CREW LEADER

AMERICAN RAILCAR
07.2001 - 07.2005
  • Led a six person crew for repair work on railcars spanning 12 different sites
  • Conducted inventory checks on all site-stored parts across the 12 different sites and repaired general purpose, pressurized, hopper, and box railcars.
  • Ensured timely completion of projects by effectively allocating tasks and closely monitoring progress.
  • Pitched in to help with various job tasks, fill in for sick employees and complete projects.
  • Cleaned and maintained tools, equipment and worksites.
  • Used variety of hand and power tools to complete tasks.
  • Followed instructions and safety protocols to prevent accidents and injuries.
  • Loaded and unloaded materials onto trucks and trailers.
  • Operated forklifts and boom lifts to complete various tasks.

MILLWRIGHT

WHITCO
08.1995 - 09.1999
  • Removed, repaired, and re-installed pumps, installed mechanical seals, rebuilt agitators, roto lined pumps, rebuilt cooling tower fans, and completed daily lube routes.

Education

Ged - Ged

ST.James High School
ST.James, La
05.1996

Skills

  • Equipment maintenance and repair
  • Preventive Maintenance
  • Troubleshooting
  • Hand and power tool use
  • Conveyor Systems
  • Lockout and tagout procedures
  • Pump maintenance
  • Bearing Replacement
  • Work Order Management
  • Hydraulic systems
  • Industrial Machinery
  • Precision measuring tools
  • Welding Techniques
  • Gearbox Maintenance
  • Valve repair
  • Precision measuring
  • Schematic Interpretation
  • Maintenance recordkeeping
  • Root Cause Analysis
  • Safety Management
  • Pneumatic Systems
  • Equipment inventories
  • Hydraulic system repair
  • MS Office Suite
  • Power Transmission
  • Computer-assisted diagnostics
  • Lubrication Techniques
  • Critical Thinking
  • Problem Detection and Resolution
  • Team Supervision
  • Safety Procedures
  • Safety Protocols
  • Metal Cutting and Shaping
  • Repair Work Planning
  • Metal Welding
  • Task Concentration
  • Clear Communication
  • Subcontractor Management
  • Cutting Torches
  • Technical Documentation Interpretation
  • Personnel Training
  • Parts Fabrication
  • Workshop Crane Operation
  • Supply and Parts Ordering
  • Relationship Building
  • Alignments experience
  • Rigging Equipment
  • Equipment testing
  • Forklift operator
  • Manlift operator
  • Heavy equipment operator
  • CDL

Skills Abilities

Worked on pressure pumps, reciprocating pumps, boiler feedwater pumps, Sundyne pumps, turbines, steam turbines, diesel engines, screw compressors, and reciprocating compressors, limit torque valves, instrumentation, refrigeration units, evaporators, condensers, truck loading racks, railcar loading racks, barge/ship loading facilities, Heavy equipment operator, Certified Welding Inspector, Sulzer Hands-on MSD Centrifugal Pump Certification, Vibrations, roto lined, bearing, and mechanical seal trainings, Parts and materials for equipment, Selected as the Olefins 2 Recommissioning Work Coordinator overseeing 180 Craftpersons ranging from CSE attendants, pipefitters, and sand blasting crews and painters, Supervisor on nights over a 20 person crew for a 2-week hydrotest of 8,000 LF of Ammonia piping running from the fertilizer plant to the dock, Member of the people team for the last 5 years, Member of the south Vacherie volunteer Fire department and rescue squad, Cook for every united way cook off at DOW SCO, Member of the EH and S Team for 3 years, Coordinated with outside vendors/contractors for bringing in resources, Work with Engineers and Technologists to develop reliable solutions for continuous problems and identify new technology to resolve potential issues, Work with operations on training about pumps and how they operate, Love equipment problem solving

Timeline

Maintenance Mechanic

Mosaic
06.2023 - Current

MILLWRIGHT TECHNICIAN (SITE INFRASTRUCTURE MAINTENANCE)

SCO - THE DOW CHEMICAL COMPANY
06.2013 - 01.2022

WORK COORDINATOR / MILLWRIGHT (OLEFINS)

SCO
03.2010 - 06.2013

WORK COORDINATOR / OPERATIONS / MAINTENANCE MECHANIC

KOCH OPERATIONS
09.2007 - 03.2010

CREW LEADER / RAILCAR MECHANIC

UNION TANK CAR COMPANY
08.2005 - 09.2007

CREW LEADER

AMERICAN RAILCAR
07.2001 - 07.2005

MILLWRIGHT

WHITCO
08.1995 - 09.1999

Ged - Ged

ST.James High School

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Chad FalgoustMillwright Supervisor