Chad Russell
Glasgow,Kentucky
Summary
Results-driven Quality Engineering Technician with a customer-focused approach at Akebono Brake. Expert in defect identification and root cause analysis, contributing to a significant reduction in customer complaints. Proven track record in implementing quality improvement plans and training teams, enhancing overall production efficiency and safety standards.
Overview
21
21
years of professional experience
Work History
Quality Engineering Technician
Akebono Brake
02.2017 - Current
- Conducted quality inspections on brake components to ensure compliance with industry standards.
- Implemented root cause analysis to identify and resolve manufacturing defects effectively.
- Collaborated with engineering teams to develop and refine testing procedures for new products.
- Trained junior technicians on quality assurance protocols and inspection techniques.
- Supported new product launches with comprehensive validation testing, contributing to successful market introductions.
- Reduced customer complaints by proactively addressing potential issues during the manufacturing process.
- Contributed to cost-saving efforts by identifying opportunities for waste reduction in the production process.
- Assisted engineering staff with design reviews, offering feedback on manufacturability and quality considerations.
- Contributed to root cause analysis to determine core reason for failures and errors.
- Collected and reviewed engineering data to assess needs and recommend solutions.
- Established and managed trial projects to deploy updated processes.
- Reported on findings and made proactive and targeted recommendation to senior leaders.
- Made sure that products were produced on time and are of good quality.
- Played a key role in achieving ISO certifications through thorough preparation activities, including documentation review and employee training sessions.
- CCM
- Have some experience with Excel , Microsoft Mini Tab
- Walk control plans
- · Responsible for Document Control Coordination including Master List, Obsolete documents, Change Request Forms, review for format, release and distribution
- Coordinated internal audits to assess adherence to quality management systems, driving continuous improvement efforts across various departments.
- Kaizen
- Improved product quality by conducting thorough inspections and identifying defects in production processes.
- Participated in Kaizen events focused on improving production processes, resulting in tangible benefits such as increased throughput and reduced cycle times.
PC Process Checker
Akebono Brake
03.2012 - 02.2017
- Inspected brake components for quality assurance, ensuring compliance with industry standards.
- Quality Checks
- Trained new employees on safety protocols and operational procedures, fostering a culture of safety.
- Maintained a clean and safe work environment by following company guidelines and reporting any hazards or issues promptly.
Assembly Riveter / Inspecter
Akebono Brake
06.2010 - 03.2012
- Operated pneumatic and manual rivet tools to assemble components efficiently.
- Ensured adherence to safety protocols while performing assembly tasks in high-paced environment.
- Trained new team members on assembly techniques and quality standards, enhancing overall productivity.
- Conducted quality inspections of assembled products, identifying defects and implementing corrective actions.
- Improved workplace safety by strictly adhering to company guidelines and reporting any potential hazards promptly.
- Maintained a clean and organized workspace, fostering a safe environment conducive to efficient operations.
- Supported quality control efforts by conducting thorough inspections of finished products, identifying defects or discrepancies early in the process.
- Adjusted, repaired or replaced parts or assemblies to ensure proper operation.
- Identified issues with components and isolated faults prior to implementing corrective actions.
- Identified defects and non-conformities, implementing corrective actions to improve product integrity.
- Conducted thorough inspections to ensure compliance with safety and quality standards.
- Trained new inspectors on best practices, fostering a culture of safety and accuracy within the team.
- Identified potential hazards and recommended corrective actions, ensuring a safer work environment for all employees.
Quality Control Inspector
ACK Controls
08.2004 - 10.2008
- Conducted thorough inspections to ensure compliance with quality standards and specifications.
- Identified defects and non-conformities in materials and finished products.
- Collaborated with production teams to resolve quality issues promptly.
- Maintained detailed records of inspection results and corrective actions taken.
- Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
Education
High School Diploma -
Barren County
Glasgow, KY05-2001
Skills
- Customer-focused approach
- Auditing processes
- Defect identification
- Continuous improvement mindset
- Corrective action implementation
- Quality control expertise
- Data collection and analysis
- Quality processes
- Decision-making
- Inspection processes
- Quality improvement plans
- Continuous improvement
- Root cause identification
- Process change documentation
- Root-cause analysis
- Production traceability
- Quality auditing
- Teamwork
Timeline
Quality Engineering Technician
Akebono Brake
02.2017 - Current
PC Process Checker
Akebono Brake
03.2012 - 02.2017
Assembly Riveter / Inspecter
Akebono Brake
06.2010 - 03.2012
Quality Control Inspector
ACK Controls
08.2004 - 10.2008
High School Diploma -
Barren County