Chanpreet singh

Maintain and optimize a high-capacity Dematic site featuring 3 SLAM lines, a primary sorter, and PowerFlex 525 VFDs,Lenze VFDs integrated via Studio 5000.

System Maintenance: Troubleshooting and maintaining ASi systems, including addressing masters, slaves, and flat-cable connectivity issues to ensure reliable field-device feedback.

Throughput Optimization: Collaborated with Senior Controls Engineers to increase system capacity by tuning Dematic MRC parameters, including Static Gapping, Ready to Receive (RTR) handshakes, and ACC mode configurations.

Logic Refinement: Performed deep-dive code analysis to adjust PLC tags and timers, ensuring seamless zone status transitions and reduced equipment idle time.

Jam DPMO Reduction: Identified and resolved critical OEE (Overall Equipment Effectiveness) reporting errors by removing misassigned photo eyes from software routines, significantly lowering false defect triggers.
System Logic Redesign (Current Project):

1. Spearheading the cleanup of CP03 recirculation merge logic by auditing and removing legacy AFI (Always False Instruction) and test bits.

2. Rewriting merge priority logic for the 25% AGL photoeye; increased recirculation priority window from 10s to 30s to prevent gridlock while implementing auto-fallback to Autosal lanes when clear.

• Completed intensive technical residency focused on the Rockwell Automation / Allen Bradley suite.
  
  Developed and debugged complex ladder logic and function block diagrams using Studio 5000 and CODESYS.
  
  Configured and commissioned PowerFlex 525 drives, focusing on motor control parameters, acceleration/deceleration profiles, and EtherNet/IP communication setup.