Work History
Timeline
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Charles Emil Butcher

Work History

Quality Engineer

AVA Milan Metal systems
Milan, MI
  • Manage production quality, supplier quality, and customer quality issues.
  • Devised and implemented 50+ quality assurance procedures. Including; 30+ work instructions and 20+ gage instructions which optimized the production output by 23% and reduced Customer complaints by 45%.
  • Create, manage, and implement Quality alerts, PPAPs, RMAs, ECNs, 8Ds, cost recoveries, and deviations for production, supplier, and customer issues.
  • Create quality control policies and procedures that drive continuous improvement by training and educating production teams on total quality management.
  • Conduct GEMBA walks, IATF Internal audits, 5S audits, and Lean practices reviews.

Gage Engineer for Metrology / Calibration Manager

Shively Bros. at GM Powertrain
Toledo, OH
  • Company Overview: Contract Position with Endevis.
  • Manage Calibration and repair requirements for all gages and check fixtures for entire GM Powertrain production floor.
  • Manage Gage technicians and Gage Engineers for calibration, repair, and replacement of gages.
  • Manage all equipment for all Metrology labs. This included repairs and calibrations, maintenance procedures, test procedures, and documentation for various equipment including; CMM's, MMM's, surface testers, chemical analyzers, shadow graphs, vision systems, and many others.
  • Contract Position with Endevis.

Quality Assurance Specialist

Detroit Stoker Company
Monroe, MI
  • Company Overview: Contract Position.
  • Managed internal production, supply chain, assembly, and outside supplier Quality Assurance of Stoker feed systems and components.
  • Measured parts using the FARO Edge arm, including programing of new part profiles in Polyworks.
  • Created, managed, and implemented Quality Alerts, PPAPs, RMAs, ECNs, 8Ds, and Deviations for production, supplier, and customer issues.
  • Contract Position.

Quality Assurance Health & Safety Specialist

IMI Precision Engineering, Norgren LLC
Saline, MI
  • Company Overview: Contract position.
  • Managed daily internal production, supply chain, assembly, and outside supplier Quality Assurance.
  • Increased Production and Supply Chain quality and efficiency by 11%, utilizing, KPIs, documentation controls, check fixtures, problem solving, inventory management and Kanban system.
  • Programmed new parts for measurement by Keyence Vision System and Faro Arm with Polyworks.
  • Quality checked parts using CMM with PCDIMIS.
  • Contract position.

Engineering Technician Lab Supervisor - Validation Group

A123 Systems Inc.
Livonia, MI
  • Aided in the design, development, and testing of high-capacity Lithium-ION battery Technologies by supervising testing in the Development lab and outside test facilities, including; test scheduling and coordination, test setups, asset usage, calibration, maintenance, test specifications, product inventory, data acquisition, and test reports.
  • Performed Design Validation & Production Validation testing of batteries and vehicle system battery packs including; environmental, durability, short circuit, thermal imaging, coolant flow dynamics, chemical compatibility, and more, ensuring product quality and performance.

Lead Engineering Technician

TRW Automotive / ZF Group
Livonia, MI
  • Aided engineering in the design and development of Hybrid automotive braking and chassis systems, performing first generation prototype / component / system assembly and testing, continuing to Design and Production Validation testing, and finally, to production of multiple projects.
  • Conducted data analysis using OBD and CAN in component and vehicle testing.

Senior Test Technician

Calsonic Kansei N.A. Inc.
Farmington Hills, MI
  • Performed First generation prototype / component / system assembly and testing, continuing to Design and Production Validation testing of multiple projects.
  • Performed data analysis, test report generation, and test specifications creation.
  • HVAC and exhaust testing including; mechanical and electrical durability, NVH, EMC, Air flow and temperature dispersal, Illumination, environmental, corrosion resistance, and wind tunnel and dynamometer.

Technical Writer & Project Manager

St. Claire Inc.
Farmington Hills, MI
  • Managed documentation projects for automotive and industrial clients including technical manuals, parts catalogs, manufacturing aids, maintenance & safety procedures, and placards.
  • Performed automotive assembly line analysis and implementation of Lock Out Tag Out, Safety, maintenance and production procedures including TS and ISO certifications.

Sergeant, Air Transportation Specialist

United States Air Force
Travis AFB, CA
  • Company Overview: Gulf War Veteran.
  • Stationed at Travis AFB, CA. Gulf War Veteran. Deployed for Desert Storm and Desert Shield campaigns. Honorably discharged.
  • Gulf War Veteran.

Timeline

Quality Engineer

AVA Milan Metal systems

Gage Engineer for Metrology / Calibration Manager

Shively Bros. at GM Powertrain

Quality Assurance Specialist

Detroit Stoker Company

Quality Assurance Health & Safety Specialist

IMI Precision Engineering, Norgren LLC

Engineering Technician Lab Supervisor - Validation Group

A123 Systems Inc.

Lead Engineering Technician

TRW Automotive / ZF Group

Senior Test Technician

Calsonic Kansei N.A. Inc.

Technical Writer & Project Manager

St. Claire Inc.

Sergeant, Air Transportation Specialist

United States Air Force

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Charles Emil Butcher