CHARLES R. SHAW

Maintain and/or improve system performance to design specifications.

Perform Shift Lead duties, ensuring that the System is operated as designed and runs are completed on time.

Troubleshoot system issues and take corrective actions independently, while minimizing production downtime. Highlight system issues for permanent corrective actions and process improvements.

Requisition repair materials, machine components and parts. Maintain and organize spare parts inventory.

Responsible for assembly and testing of various mechanical devices and complete systems according to blueprints, written specifications.

Define training and preventive maintenance programs to optimize and maintain equipment.

Use of computerized maintenance management system (CMMS) for tracking work orders, calibrations and spare parts. 1. Monitor spare part usage 2. Order spare parts to ensure proper inventory levels 9. Train employees as appropriate for set-up of all equipment, etc. 2. Review and provide constructive feedback for shift passdowns and completed work orders.

Off hours support via phone and emergency call response until full staff coverage in place.

Provide scheduling and coordinate coverage for Electro Mechanics

Responsible for safety compliance personally and with equipment.

Coordinates and participates in special projects and/or rebuilds.

Liaison to all outside contractors for HVAC, Generator and Air Compressor systems.

• Executed responsibilities of Induction Hardening Technical Specialist B at NSK Corporation.
• Analyzed technical specifications to enhance product performance and reliability.
• Collaborated with cross-functional teams to develop innovative solutions for customers.
• Provided training and support to staff on complex technical systems and tools.

• Monitored daily production to ensure optimal operation of all production equipment.
• Troubleshot machine problems (electrical, pneumatic, hydraulic) within the department to minimize downtime.
• Repaired production machinery to maintain operational efficiency.
• Rebuilt various production components to maintain equipment functionality.
• Perform all scheduled preventive maintenance per machine builders' recommendations.
• Any and all scheduled / non scheduled maintenance.
• Any and all scheduled / nonscheduled maintenance.

• Monitor daily production status to ensure a ninety percent efficiency of all machines.
• Monitor scrap on a daily basis to ensure that acceptable scrap cost ratios are maintained.
• Daily troubleshooting of all machine problems (electrical, pneumatic, hydraulic, etc) within the department.
• Troubleshoot equipment by monitoring the PLC program.
• Make minor changes to PLC program including timers, dwell time, sensor installation, force bit change etc…
• Repair machinery that could not be repaired by the production departments’ technical staff or by maintenance personnel.
• Re-design machinery as needed to improve safety, production volume and efficiency.
• Weekly monitoring of machine cycle times to ensure efficiency and needs for machine improvements or modifications.
• Create drawings for all part number specific jigs, fixtures and material handling.
• Create drawings for broken parts on machinery that could not be purchased otherwise.
• Improve on the design of machines to create safer and more efficient machinery.
• Perform time studies to ensure machine and machine operator efficiency.
• Created and maintained a critical spare parts list for all machines within the department.
• Create preventive maintenance plans and schedules for all machines.
• Work with the production and maintenance department to implement all preventive maintenance schedules.
• Perform preventive maintenance on machinery as needed.
• Create and maintain standard operating procedures for the production, quality and engineering departments.
• Work with our customers to ensure they receive a quality product.
• Attend all quality defect meetings offering solutions to quality problems within the department.
• Identify and correct machine problems that cause quality defects and implement plans and SOP’s to ensure that they do not reoccur.
• Update machinery with current monitoring devices (controllers, drives, recorders, data loggers, etc.). Including all research, installation and set up.
• Modify machinery to run multiple part numbers and the ability to be changed over in the shortest time possible.
• Perform all PPAP’s for existing and new part numbers. Including planning, scheduling and data analysis.

• Supervise all shift activities.
• Conducted performance reviews for all team members to support development and accountability.
• Write performance reviews for all team members.
• Administer disciplinary actions as needed following company policies and procedures.
• Maintained accurate records of missed time to ensure adherence to attendance policies.
• Assist in the interviewing process for potential new machine operators.
• Work with the engineering and maintenance departments to schedule machine repairs and preventive maintenance.
• Work with the quality department concerning all quality issues in the department.
• Coordinated scheduling of manning for quality-related sorting activities to meet production standards.
• Ensure that shipments were made to our customers on time and with proper documentation.
• Plan and implement workshops and training needs.
• Conducted machine operations and repairs according to staffing levels.

• Repair machinery (CNC lathes, drilling machines, induction hardening equipment, magnetic particle inspection machines and various material handling systems).
• Perform preventive maintenance as needed according to the preventive maintenance schedule.
• Operate machinery when people would call in sick.
• Monitor production and scrap numbers on a daily basis.

• Operate CNC lathes.
• Perform all necessary quality checks for the turning process.
• Operate CNC drill machines.
• Perform all necessary quality checks for the drilling process.
• Operate automated induction hardening machinery.
• Perform all necessary quality checks for the induction hardening process.
• Keep all areas free from debris and oil. Sweeping and mopping.