Chittybabu Santhanam
Sr.QC Inspector- Piping / Welding / Mechanical & Pipeline
Chidambaram,TN
Summary
Holding 20+ years of Experience various position of Sr.QC Inspector- Piping / Welding / Mechanical & Pipeline EPCM an Oil & Gas Plant, Green field, Brownfield facilities, off plot piping, Asset Integration, Shutdown Projects, knowledge of Piping, Welding, Structural, valves, skids, activities related Refineries, LNG plant, pumping stations, and on Plot construction, knowledge of Flawless program, at Fabrication yard & site
Overview
3
3
years of professional experience
2
2
Certifications
Work History
Sr.QC Inspector of Welding/Mechanical/Piping & Pipeline
Black Cat Engineering & Construction Qatar, WLL
8 2013
- Review & Approve all Contractor QA QC related documents (ITP, QCP, WPS, etc.)
- Develop and establish the standards for doing inspections and assessing on all Quality procedures
- Contractor & Vendor, Implement the quality management system & project quality plans Accountable for the project's QA/QC documentation, include certifications, calibration, and test results
- Monitor contractor QA/QC activities and maintain records to support Document Control Review and provide inputs to Technical Query/Concession Requests, Deviation requests on Quality perspective
- Conducting TBT talk on site
- With respective quality concern, Reviewing NDT (RT, UT, PT, and MT) /PWHT/PMI reports
- Conducting flawless walkdown for fabrication, Installation activities, and welding activities
- Follow up the Contractors KPI’s, provide recommendation, Initiate for the required corrective action, Coordination, Monitoring & execution of the approved quality Plan, Attending internal quality assessments
- Verification & closing the Surveillance report
- Supporting Procurement activities, Review, and approval of vendor documents (MR, ITP, IRN, QC procedures) Participation in the internal and external site audits, Familiar Brown field inspections, Coordinate Tie-in Inspection activities with concern site Inspector, Conduct Root Cause Analysis for the Non-Conformance and report to management, Participate weekly project construction meetings and provide inputs regarding quality, Coordinate with MC hand over, system completion team, Punchlist close out, sign of MC certificate Review the dossier, close out comments, sign off project closeout certificates, Familiar with nonmetallic GRE, GRVE, ECTFE & PVC-U Piping fabrication, Witnessing pigging, flushing activities, Drying activities of Off plot pipeline, Verification & checking test pack final documentation
- Support to System handover with commission team.
QC Inspector (Piping, Welding & Testing)
Petrofac International Limited
04.2012 - 10.2012
- Monitor daily RFI as per scheduled & documented by sub-contractor
- Conducting weekly QC toolbox talk & quality walk through(piping/welding/testing), Attending welder training deliver technical details to reduce repair rate the defect Attending internal quality assessments
- Verification & closing the Surveillance report, Witness/Review of Heat Treatment of piping spools, Review reports
- Familiar with nonmetallic GRE Piping fabrication, verify all stage painting inspection, carry out pickling inspection on stainless steel weld area
- Visit of vendor & contractor shop for Inspection and Expediting
- Verification &checking test pack final documentation, Witnessing gravity test for RTR & GRE underground Piping package
QC Inspector (Piping, Welding & Testing)
Rafidain Oil Services Co. Iraq
01.2012 - 10.2012
- Monitor and report on compliance and non-conformities and maintain relevant records
- Ensure the required WPS identify, qualified, and implanted in the Project
- Review & Approve the Welding Qualification Records
- Review Material Requisition for with respective Drawing, Liaison with client QA/QC Manager on day-to-day basis for resolving any Quality related issues on site
- Establish and monitor Key Performance Indicators (KPIs) to measure quality performance in each department of work development at various project Phases
- Witness & Inspection for Field Weld Joint for the piping & Tanks
- Physical examination for that material applied is same as per the specification
- Make inspection with third party and vendor inspection for onward submission to client
- Support on Internal auditing and Documentation, Raising & Closing of NCR
- Coordinate with quality inspections with all the site sub-contractors and vendors, Co-ordinate for TPI inspections at vendor premises, review TPI reports and provide final clearance prior to shipment, Participation Mechanical Completion Acceptance (MAC) walk down and Punch list verification with Operation Team and handover the system Lead and guide surveillance site visits to check the work carried-out in compliance with Project quality requirements.
Piping QC /Welding Inspector
Hawk International Finance & Construction Limited, Yemen
05.2009 - 01.2012
- Material receiving inspection, Preparing daily surveillance inspection report
- Attending RFI as per daily schedule
- Witnessing the PWPS, PQR, WQT
- (CS, AS, SS, Cr-Ni, materials) Joint preparations fit-up and dimensional checks
- Conducting Regular welding consumable inspection on store, Monitoring daily welding activities as per WPS, reviewing DWR, visual inspection of completed weld and weld repairs
- QC Surveillance/Inspection of before welding, in process and Post welding visual inspection as per WPS
- Maintain welder list for quality the Status
- QC Activities related to fabrication/ Erection/Welding of process piping as per project specification
- Conducting TBT talk on site
- With respective quality concern, Reviewing NDT (RT, UT, PT, and MT) /PWHT/PMI reports
- Review of material test certificate, consumable test certificate and calibration certificate of equipment’s
- Reviewed test packages and line checks
- Preparing &Verification Pre-Hydro punch list
- Preparing Isometric Control sheets
- (Welding Joints), Approve & Release the Test Packs
- Preparing &verifying Pre-test Punch lists with reference of ISO, P&ID drawing
- Support drawing, Raising and closing non-conformation report (NCR), Discrepancy reports (DR)
- Witnessing the Pressure Test and monitoring and follow up system punch list
- Monitoring underground plant piping work, conducting flawless uninterrupted start up walk down, Provide flawless training for preservation crew surveillance on preservation material and equipment, uninterrupted start-up walk down with OPS, Attending inspection on vendor Shop, Monitor Subcontractor QC Inspector performance
- Attending meeting with QC Engineers and QC Manager
Valve Technician
Audco India L.T.D(India)
- Working as a Valve Technician, works involved conducting Valve assembly, Leak Testing, Maintains & Repairing
- Valve assembly
- (Gate, Check, Butterfly, ball, Globe, Hot blaze & 3checklever)
- Valve hydro test, Pneumatic test, Bubble test, Halogen probe test, Cryogenic test & Helium detector probe test
- Valve maintains
- Valve Repairing.
Education
Diploma in Mechanical Engineering -
St,Joseph
CuddaloreSkills
Precision measurement
Hydraulic systems
Welding Techniques
Schematic Interpretation
Pressure testing
Valve Disassembly
Mechanical Troubleshooting
Documentation coordination
Equipment maintenance and repair
Reliability
Service Management
Problem-solving abilities
Quality Assurance
Valve pretesting
Teamwork and Collaboration
Certification
CWSIP 3.2.2 Senior welding Inspector, 443753
Passportnumber
W1425085
Passportexpirydate
07/11/2032
Safetytraining
- Safety Induction training in QE, QG, Oryx GTL, SHELL GTL, QATAR
- Basic safety induction for Brown field, QE, QG, Oryx GTL, SHELL GTL, QATAR
- Confined space entry in. QE, QG, Oryx GTL, SHELL GTL, QATAR
- PMC safety induction Training. SHELL GTL, QATAR
- H2S Breathing Apparatus familiarization course. QE, QG, Oryx GTL, SHELL GTL, QATAR
- Work at height, QE, QG, Oryx GTL, SHELL GTL, QATAR
Languagesknown
- English
- Hindi
- Tamil
- Malayalam
Personal Information
- Date of Birth: 01/05/1982
- Nationality: Indian
References
- Mr.S.Santhosh Nair, S.SathasivamNair@shell.com
- Mr. Subburam.S.Sankara, Subburam.S.Sankara@shell.com
Training
Oxygen (O2) Practice level II, Shell GTL, QATAR
Disclaimer
The above information is true of my knowledge belief.
Timeline
QC Inspector (Piping, Welding & Testing)
Petrofac International Limited
04.2012 - 10.2012
QC Inspector (Piping, Welding & Testing)
Rafidain Oil Services Co. Iraq
01.2012 - 10.2012
Piping QC /Welding Inspector
Hawk International Finance & Construction Limited, Yemen
05.2009 - 01.2012
Sr.QC Inspector of Welding/Mechanical/Piping & Pipeline
Black Cat Engineering & Construction Qatar, WLL
8 2013
Valve Technician
Audco India L.T.D(India)
Diploma in Mechanical Engineering -
St,Joseph
CWSIP 3.2.2 Senior welding Inspector, 443753
ASNT SNT-TC-1A Level II in PT, MT, RT, UT
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